4OM-1625-004_w.pdf - 第48页
Contents Cont-1 Page 1OM-1603 Before Use ............................................................................................. 1 About the Instruction Manual ......................................................…
Safety Precautions
Safe-36
1OM-1603
1007-004
5. Precautionary Items for Correct Operations
Power Failure
Instantaneous voltage drop due to power failure or lightning will cause the built-in computer
to break down and the basic and application programs to corrupt.
It is recommended that a DC uninterruptive power supply be used as a countermeasure
against instantaneous voltage drop.
Built-In Computer
A computer is built in the machine and used to control each internal mechanism of the
machine, save various data, and realize a user interface.
When the power switch of the machine is turned off while the computer is working (computer
being accessed), the computer may break down, causing the stored data and application
programs to corrupt.
Refer to "4.2 Power OFF" in "Chapter 2 (Vol. 1: Guide)" for how to turn off the power
switch of the machine.
Note on Startup Operation (Running-In Operation)
After the machine has been stopped for a long period of time, perform a running-in
operation for approximately 30 minutes to smoothly start up the machine.
Reference
Refer to "6. Running-In Operation" in "Chapter 3 (Vol. 1: Guide)" for the detailed
information on the running-in operation.
Contents
Cont-1
Page
1OM-1603
Before Use ............................................................................................. 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty .............................................................................. 5
Installation/Transfer and After-Sale Service ..................................... 7
Requirements, Orientation, and Training for Operators ................... 7
AboutSpecicationChange ............................................................. 8
About Disposal of Machine .............................................................. 8
Other Precautionary Items ............................................................... 8
Safety Precautions
1. About Safety Precaution Labels ........................................................ Safe- 1
2. Common Precautionary Items........................................................... Safe- 3
Precautions before Use..................................................................... Safe- 3
Notes on Machine Operations .......................................................... Safe- 5
Notes on Installation, Transfer and Maintenance .............................. Safe- 7
3. Alert Indications in Instruction Manual.............................................. Safe- 8
Alert Indications described as " DANGER " ...................................... Safe- 8
Alert Indications described as " WARNING " .................................... Safe- 9
Alert Indications described as " CAUTION " ..................................... Safe- 11
4. Alert Labels ....................................................................................... Safe- 15
Location of Alert Labels ..................................................................... Safe- 16
Alert Labels and Description ............................................................. Safe- 24
5. Precautionary Items for Correct Operations...................................... Safe- 32
Requirements for Installation ............................................................ Safe- 32
Precautionary Measures before Installation ...................................... Safe- 33
Power Supply .................................................................................... Safe- 34
Air Supply ......................................................................................... Safe- 35
Data Backup Operation ..................................................................... Safe- 35
Computer Viruses ............................................................................. Safe- 35
Power Failure .................................................................................... Safe- 36
Built-In Computer .............................................................................. Safe- 36
Note on Startup Operation (Running-In Operation) .......................... Safe- 36
Contents .............................................................................................. Cont- 1
1012-005
Contents
Cont-2
Page
4OM-1603
1012-005
Chapter 1 Maintenance
1. Outline of Maintenance ..................................................................1- 1
1.1 Notes on Maintenance ............................................................1- 1
1.2 Preparation for Maintenance ..................................................1- 2
1.2.1 Preparation for Cleaning ................................................1- 2
1.2.2 Preparation for Lubrication ............................................1- 5
1.3 Items for Periodic Maintenance ..............................................1- 8
2. Maintenance Check List .................................................................1- 11
2.1 Daily Maintenance ..................................................................1- 11
2.2 Weekly Maintenance...............................................................1- 12
2.3 Monthly Maintenance ..............................................................1- 12
2.4 Quarterly Maintenance ...........................................................1- 13
2.5 Half-Yearly Maintenance .........................................................1- 14
2.6 Yearly Maintenance ................................................................1- 14
3. Maintenance Spots ........................................................................1- 15
3.1 Whole View .............................................................................1- 15
3.2 Inspection, Cleaning, and Lubrication Spots ..........................1- 17
3.2.1 Air Source ......................................................................1- 17
3.2.2 V
acuum System .............................................................1- 19
3.2.3 Component Recognition Camera Section .....................1- 20
3.2.4 Feeder Base Driving Section .........................................1- 23
3.2.5 Feeder Cart Section ......................................................1- 24
3.2.6 Feeder Cart Section (Cutter) .........................................1- 26
3.2.7 Head Section .................................................................1- 32
3.2.8 X/Y Beam Section .........................................................1- 38
3.2.9 PCB Positioning Section ................................................1- 42
3.2.10 Conveyor Section ..........................................................1- 43
3.2.11 Nozzle Stocker Section .................................................1- 46
3.2.12 Control Box Section .......................................................1- 49
3.2.13 Fans Section ..................................................................1- 50
4. Maintenance Method ......................................................................1- 51
4.1 Cleaning of Vacuum Nozzles ..................................................1- 51
4.1.1 Ultrasonic Cleaning Method ..........................................1- 53
4.1.2 Cleaning Procedure of Soft Mounted Nozzle ................
1- 54
4.2 Nozzle Filter Change ..............................................................1- 56
4.2.1 Nozzle Filter Removal Procedure ..................................1- 56
4.2.2 Nozzle Filter Insertion Procedure ..................................1- 57
4.3 Use Procedure of Diffusion Plate Setup Jig ............................1- 61