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Contents Cont-2 Page 4OM-1603 1012-005 Chapter 1 Maintenance 1. Outline of Maintenance .................................................................. 1- 1 1.1 Notes on Maintenance ....................................…

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Contents
Cont-1
Page
1OM-1603
Before Use ............................................................................................. 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty .............................................................................. 5
Installation/Transfer and After-Sale Service ..................................... 7
Requirements, Orientation, and Training for Operators ................... 7
AboutSpecicationChange ............................................................. 8
About Disposal of Machine .............................................................. 8
Other Precautionary Items ............................................................... 8
Safety Precautions
1. About Safety Precaution Labels ........................................................ Safe- 1
2. Common Precautionary Items........................................................... Safe- 3
Precautions before Use..................................................................... Safe- 3
Notes on Machine Operations .......................................................... Safe- 5
Notes on Installation, Transfer and Maintenance .............................. Safe- 7
3. Alert Indications in Instruction Manual.............................................. Safe- 8
Alert Indications described as " DANGER " ...................................... Safe- 8
Alert Indications described as " WARNING " .................................... Safe- 9
Alert Indications described as " CAUTION " ..................................... Safe- 11
4. Alert Labels ....................................................................................... Safe- 15
Location of Alert Labels ..................................................................... Safe- 16
Alert Labels and Description ............................................................. Safe- 24
5. Precautionary Items for Correct Operations...................................... Safe- 32
Requirements for Installation ............................................................ Safe- 32
Precautionary Measures before Installation ...................................... Safe- 33
Power Supply .................................................................................... Safe- 34
Air Supply ......................................................................................... Safe- 35
Data Backup Operation ..................................................................... Safe- 35
Computer Viruses ............................................................................. Safe- 35
Power Failure .................................................................................... Safe- 36
Built-In Computer .............................................................................. Safe- 36
Note on Startup Operation (Running-In Operation) .......................... Safe- 36
Contents .............................................................................................. Cont- 1
1012-005
Contents
Cont-2
Page
4OM-1603
1012-005
Chapter 1 Maintenance
1. Outline of Maintenance ..................................................................1- 1
1.1 Notes on Maintenance ............................................................1- 1
1.2 Preparation for Maintenance ..................................................1- 2
1.2.1 Preparation for Cleaning ................................................1- 2
1.2.2 Preparation for Lubrication ............................................1- 5
1.3 Items for Periodic Maintenance ..............................................1- 8
2. Maintenance Check List .................................................................1- 11
2.1 Daily Maintenance ..................................................................1- 11
2.2 Weekly Maintenance...............................................................1- 12
2.3 Monthly Maintenance ..............................................................1- 12
2.4 Quarterly Maintenance ...........................................................1- 13
2.5 Half-Yearly Maintenance .........................................................1- 14
2.6 Yearly Maintenance ................................................................1- 14
3. Maintenance Spots ........................................................................1- 15
3.1 Whole View .............................................................................1- 15
3.2 Inspection, Cleaning, and Lubrication Spots ..........................1- 17
3.2.1 Air Source ......................................................................1- 17
3.2.2 V
acuum System .............................................................1- 19
3.2.3 Component Recognition Camera Section .....................1- 20
3.2.4 Feeder Base Driving Section .........................................1- 23
3.2.5 Feeder Cart Section ......................................................1- 24
3.2.6 Feeder Cart Section (Cutter) .........................................1- 26
3.2.7 Head Section .................................................................1- 32
3.2.8 X/Y Beam Section .........................................................1- 38
3.2.9 PCB Positioning Section ................................................1- 42
3.2.10 Conveyor Section ..........................................................1- 43
3.2.11 Nozzle Stocker Section .................................................1- 46
3.2.12 Control Box Section .......................................................1- 49
3.2.13 Fans Section ..................................................................1- 50
4. Maintenance Method ......................................................................1- 51
4.1 Cleaning of Vacuum Nozzles ..................................................1- 51
4.1.1 Ultrasonic Cleaning Method ..........................................1- 53
4.1.2 Cleaning Procedure of Soft Mounted Nozzle ................
1- 54
4.2 Nozzle Filter Change ..............................................................1- 56
4.2.1 Nozzle Filter Removal Procedure ..................................1- 56
4.2.2 Nozzle Filter Insertion Procedure ..................................1- 57
4.3 Use Procedure of Diffusion Plate Setup Jig ............................1- 61
Contents
Cont-3
Page
4OM-1603
1012-005
5. Consumables and Servicing Parts .................................................1- 62
5.1 List of Consumables ...............................................................1- 62
5.2 List of Servicing Parts .............................................................1- 6
3
Chapter 2 Troubleshooting
1. Descriptions for Troubleshooting ....................................................2- 1
2. Management Information ...............................................................2- 2
2.1 "Management Information" Window .......................................2- 2
2.2 Management Information List .................................................2- 4
3. Machine Information .......................................................................2- 21
3.1 Machine Information Window .................................................2- 21
3.2 Machine Information List .........................................................2- 22
4. "Error" Window ...............................................................................2- 33
Chapter 3 Troubleshooting based Error ID
1. Error IDs and Typical Description ...................................................3- 1
2. Error IDs and Controlled Areas ......................................................3- 2
3. Error IDs and Remedial Procedures ..............................................3- 3
3.1 Safety Device ..........................................................................3- 3
3.2 Data ........................................................................................3- 19
3.3 Conveyor ................................................................................3- 21
3.4 Tray Feeder (Rear) .................................................................3- 51
3.5 Tray Feeder (Front) .................................................................3- 61
3.6 Recognition Communication ...................................................3- 71
3.7 PEC Recognition ....................................................................3- 72
3.8 Automatic Adjustment .............................................................3- 74
3.9 Head Relation .........................................................................3- 97
3.10 Others .....................................................................................3- 98
3.11 Handling Error .........................................................................3- 116
3.12 Automatic Operation Error ......................................................3- 117
3.13 Auto Teaching .........................................................................3- 120
3.14 Test .........................................................................................3- 150
3.15 Coplanarity ..............................................................................3- 151
3.16 Barcode Detection ..................................................................3- 155
3.17 ACV ........................................................................................3- 156
3.18 System Error ...........................................................................3- 158