1OM-1626-001_w.pdf - 第48页

Contents Cont-3 Page 1OM-1610 091 1-001 4. Surface Mounting Mechanism ........................................................ 1- 34 4.1 PCB Input and Component Placement ................................... 1- 35 4.1.1 P…

100%1 / 227
Contents
Cont-2
Page
1OM-1610
0911-001
Guide Map
Surface Mounting Mechanism .............................................................. Guide- 1
Guide Map for Operations .................................................................... Guide- 2
Chapter 1 About the Machine
1. What is the direct drive modular mounter? .................................... 1- 1
1.1 Location of Each Unit .............................................................. 1- 1
1.2 Main Features ......................................................................... 1- 2
2. Name and Function of Each Section .............................................. 1- 4
2.1 Appearance of Machine .......................................................... 1- 4
2.2 [EMERGENCY STOP] Switches ............................................ 1- 6
2.3 Feeder Ready Switches and Cover Lock Switches ................ 1- 7
2.3.1 Feeder Ready Switches ............................................... 1- 7
2.3.2 Cover Lock Switches .................................................... 1- 7
2.4 Cover Section .........................................................................
1- 10
2.5 Power Breaker ........................................................................ 1- 12
2.5.1 Operation of Power Breaker .......................................... 1- 12
2.5.2 Unlocking the Power Breaker ........................................ 1- 13
2.5.3 Locking the Power Breaker ........................................... 1- 13
2.6 Light Tower ............................................................................. 1- 14
2.7 Operation Section ................................................................... 1- 15
2.7.1 Touch Screens ............................................................... 1- 15
2.7.2 Operation Panel ............................................................. 1- 16
3. Mechanism for Surface Mounting .................................................. 1- 18
3.1 Location of Related Units ........................................................ 1- 18
3.2 PCB Transfer Section (PCB Input and Output Sections) ........ 1- 19
3.3 PCB Positioning Section ......................................................... 1- 20
3.4 X/Y Beam Section ................................................................... 1- 21
3.5 Placement Head Section ........................................................ 1- 22
3.5.1 High-speed Head Section .............................................. 1-
22
3.5.2 Muluti-Functional Head .................................................. 1- 23
3.6 PEC Recognition Section ....................................................... 1- 24
3.7 Nozzle Stocker (Housing) Section .......................................... 1- 25
3.8 Cart Installation Section .......................................................... 1- 26
3.8.1 Bank Feeder Change Cart ............................................. 1- 27
3.9 Component Recognition Section ............................................ 1- 30
Contents
Cont-3
Page
1OM-1610
0911-001
4. Surface Mounting Mechanism ........................................................ 1- 34
4.1 PCB Input and Component Placement ................................... 1- 35
4.1.1 PCB Input ...................................................................... 1- 35
4.1.2 PCB Positioning ............................................................. 1- 35
4.1.3
Detection and Correction of Positional Deviations
with PEC Recognition Camera ................................ 1- 35
4.1.4 Component Supply ........................................................ 1- 35
4.1.5 Component Picks .......................................................... 1- 36
4.1.6 Component Recognition ................................................ 1- 36
4.1.7 Component Placement .................................................. 1- 37
4.1.8 PCB Output ................................................................... 1- 38
5. Various Functions ........................................................................... 1- 39
5.1 PEC Recognition Function ...................................................... 1- 39
5.2 Functions related to Component Picks and Placement .......... 1- 39
5.2.1 Automatic Feeder Axis Adjustment Function ................. 1- 39
5.2.2 Pickup Position Automatic Teaching Function ............... 1- 39
5.3 Functions related to Component Replenishment .................... 1- 40
5.3.1 Alternate Feeder Function (Mode) ................................. 1- 40
5.3.2 Automatic Recovery Function ........................................ 1- 40
5.3.3 Component Remainder Management Function ............. 1- 40
5.3.4 Splicing Function ........................................................... 1- 40
Chapter 2 Operation Windows
1. Starting ........................................................................................... 2- 1
1.1 "TOP" window ......................................................................... 2- 2
1.2 Select Login User ................................................................... 2- 3
1.2.1 Login Procedure ............................................................ 2- 4
2. Operation Screen ........................................................................... 2- 5
2.1 Main Menu Bar ....................................................................... 2- 5
2.2
Common Menu Bar ................................................................. 2- 6
2.3 Control Menu .......................................................................... 2- 7
2.4. Recognition Window ............................................................... 2- 9
2.4.1 Recognition Window in Normal Operation ..................... 2- 9
3. Entry of Each Paramenter ...................................................... 2- 13
3.1 How to enter numerical values ............................................... 2- 13
3.2 How to enter a string of characters ......................................... 2- 14
4. Exiting from the System Program .................................................. 2- 15
4.1 Logout ..................................................................................... 2- 15
4.2 Power OFF ............................................................................. 2- 16
4.3 Locking the Power Breaker ..................................................... 2- 18
Contents
Cont-4
Page
1OM-1610
0911-001
Chapter 3 Outline of Automatic Operation
1. Automatic Operation ...................................................................... 3- 1
1.1 Inspections before Automatic Operation ................................. 3- 2
1.1.1 ConrmationofPowerSupply ....................................... 3- 2
1.1.2 ConrmationofAirPressure .......................................... 3- 2
1.1.3 ConrmationofCoverSection ....................................... 3- 3
1.1.4 SafetyConrmationofMachineSurroundings .............. 3- 4
1.2 Preparation before Automatic Operation ................................ 3- 5
1.2.1 Power ON ...................................................................... 3- 5
1.2.2 Preparation for Components ......................................... 3- 6
1.2.3 Preparation for PCBs ..................................................... 3- 6
1.3 Start of Automatic Operation ................................................... 3- 7
1.3.1 Starting the System Program ........................................ 3- 7
1.3.2 Login Operation ............................................................. 3- 8
1.3.3 "AUTO OPN" window .................................................... 3- 9
1.3.3.1 Work during Automatic Operation .................................. 3- 11
1.4 End of Automatic Operation .................................................... 3- 12
1.4.1 Stop of Automatic Operation .......................................... 3- 12
1.4.2
Logout ............................................................................ 3- 13
2. Component Replenishment ............................................................ 3- 14
2.1
Countermeasures against Component Shortage ................... 3- 14
2.2 Intentional Component Replenishment during
Automatic Operation ......................................................... 3- 17
2.3 Component Replenishment with Splicing Function ................ 3- 19
3. PCB Replenishment ....................................................................... 3- 21
3.1 PCB Manual Insertion and Removal Procedures ................... 3- 21
3.1.1 PCB Manual Insertion Procedures ................................ 3- 21
3.1.2 PCB Manual Removal Procedures ................................ 3- 22
4. Stop, Interruption, and Restart of Operation .................................. 3- 23
4.1 Stop of Machine Operation ..................................................... 3- 23
4.1.1 Temporary Stop (Pause) with [STOP] Button ................ 3- 23
4.1.2 Method based on Stop mode ........................................ 3-
23
4.1.3 Method based on Setting of
Automatic Operation Stop ........................................ 3- 24
4.2 Interruption of Automatic Operation ........................................ 3- 25
4.2.1 Interruption with [Cancel] Button ................................... 3- 25
4.2.2 Interruption with [EMERGENCY STOP] Switch ............ 3- 26
4.3 Resumption of Production through Warm Start Procedure ..... 3- 27