1OM-1626-001_w.pdf - 第49页

Contents Cont-4 Page 1OM-1610 091 1-001 Chapter 3 Outline of Automatic Operation 1. Automatic Operation ...................................................................... 3- 1 1.1 Inspections before Automatic Operati…

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Contents
Cont-3
Page
1OM-1610
0911-001
4. Surface Mounting Mechanism ........................................................ 1- 34
4.1 PCB Input and Component Placement ................................... 1- 35
4.1.1 PCB Input ...................................................................... 1- 35
4.1.2 PCB Positioning ............................................................. 1- 35
4.1.3
Detection and Correction of Positional Deviations
with PEC Recognition Camera ................................ 1- 35
4.1.4 Component Supply ........................................................ 1- 35
4.1.5 Component Picks .......................................................... 1- 36
4.1.6 Component Recognition ................................................ 1- 36
4.1.7 Component Placement .................................................. 1- 37
4.1.8 PCB Output ................................................................... 1- 38
5. Various Functions ........................................................................... 1- 39
5.1 PEC Recognition Function ...................................................... 1- 39
5.2 Functions related to Component Picks and Placement .......... 1- 39
5.2.1 Automatic Feeder Axis Adjustment Function ................. 1- 39
5.2.2 Pickup Position Automatic Teaching Function ............... 1- 39
5.3 Functions related to Component Replenishment .................... 1- 40
5.3.1 Alternate Feeder Function (Mode) ................................. 1- 40
5.3.2 Automatic Recovery Function ........................................ 1- 40
5.3.3 Component Remainder Management Function ............. 1- 40
5.3.4 Splicing Function ........................................................... 1- 40
Chapter 2 Operation Windows
1. Starting ........................................................................................... 2- 1
1.1 "TOP" window ......................................................................... 2- 2
1.2 Select Login User ................................................................... 2- 3
1.2.1 Login Procedure ............................................................ 2- 4
2. Operation Screen ........................................................................... 2- 5
2.1 Main Menu Bar ....................................................................... 2- 5
2.2
Common Menu Bar ................................................................. 2- 6
2.3 Control Menu .......................................................................... 2- 7
2.4. Recognition Window ............................................................... 2- 9
2.4.1 Recognition Window in Normal Operation ..................... 2- 9
3. Entry of Each Paramenter ...................................................... 2- 13
3.1 How to enter numerical values ............................................... 2- 13
3.2 How to enter a string of characters ......................................... 2- 14
4. Exiting from the System Program .................................................. 2- 15
4.1 Logout ..................................................................................... 2- 15
4.2 Power OFF ............................................................................. 2- 16
4.3 Locking the Power Breaker ..................................................... 2- 18
Contents
Cont-4
Page
1OM-1610
0911-001
Chapter 3 Outline of Automatic Operation
1. Automatic Operation ...................................................................... 3- 1
1.1 Inspections before Automatic Operation ................................. 3- 2
1.1.1 ConrmationofPowerSupply ....................................... 3- 2
1.1.2 ConrmationofAirPressure .......................................... 3- 2
1.1.3 ConrmationofCoverSection ....................................... 3- 3
1.1.4 SafetyConrmationofMachineSurroundings .............. 3- 4
1.2 Preparation before Automatic Operation ................................ 3- 5
1.2.1 Power ON ...................................................................... 3- 5
1.2.2 Preparation for Components ......................................... 3- 6
1.2.3 Preparation for PCBs ..................................................... 3- 6
1.3 Start of Automatic Operation ................................................... 3- 7
1.3.1 Starting the System Program ........................................ 3- 7
1.3.2 Login Operation ............................................................. 3- 8
1.3.3 "AUTO OPN" window .................................................... 3- 9
1.3.3.1 Work during Automatic Operation .................................. 3- 11
1.4 End of Automatic Operation .................................................... 3- 12
1.4.1 Stop of Automatic Operation .......................................... 3- 12
1.4.2
Logout ............................................................................ 3- 13
2. Component Replenishment ............................................................ 3- 14
2.1
Countermeasures against Component Shortage ................... 3- 14
2.2 Intentional Component Replenishment during
Automatic Operation ......................................................... 3- 17
2.3 Component Replenishment with Splicing Function ................ 3- 19
3. PCB Replenishment ....................................................................... 3- 21
3.1 PCB Manual Insertion and Removal Procedures ................... 3- 21
3.1.1 PCB Manual Insertion Procedures ................................ 3- 21
3.1.2 PCB Manual Removal Procedures ................................ 3- 22
4. Stop, Interruption, and Restart of Operation .................................. 3- 23
4.1 Stop of Machine Operation ..................................................... 3- 23
4.1.1 Temporary Stop (Pause) with [STOP] Button ................ 3- 23
4.1.2 Method based on Stop mode ........................................ 3-
23
4.1.3 Method based on Setting of
Automatic Operation Stop ........................................ 3- 24
4.2 Interruption of Automatic Operation ........................................ 3- 25
4.2.1 Interruption with [Cancel] Button ................................... 3- 25
4.2.2 Interruption with [EMERGENCY STOP] Switch ............ 3- 26
4.3 Resumption of Production through Warm Start Procedure ..... 3- 27
Contents
Cont-5
Page
1OM-1610
0911-001
4.4 Restart of Automatic Operation with
Placement Step Recovery Function ................................. 3- 29
5. Running-In Operation ..................................................................... 3- 33
Chapter 4 Program Change Operation
1. Outline of Program Change Operation ........................................... 4- 1
2. Preparation for Program Change Operation .................................. 4- 2
2.1 Preparation for Component Library ........................................ 4- 2
2.2 Creation of Pattern Program for Production Model ................. 4- 2
2.3 Registration of Pattern Program for Production Model ........... 4- 2
2.4 Preparation for Feeders .......................................................... 4- 3
3. Program Change Operation ........................................................... 4- 5
3.1 Selection of Run Mode ........................................................... 4- 5
3.2 Selection of Operation Mode .................................................. 4- 6
3.3 Setups for PCB Support Pins and Conveyor Width ................ 4- 7
3.3.1 Collection of PCB Support Pins and
Setup Operation of Conveyor Width ........................ 4- 7
3.3.2 Attachment of PCB Support Pins .................................. 4- 9
3.3.3 Notes on Attachment / Detachment of
PCB Support Pins .................................................... 4- 11
3.4 Preparation for Vacuum Nozzles ............................................ 4- 12
3.4.1 Procedure of Vacuum Nozzles Replacement ................ 4- 13
3.5 ConrmationofPCBTransferandPositioning ....................... 4- 16
3.6 ConrmationofComponentPickupPosition .......................... 4- 18
4. ConrmationofPlacement ............................................................. 4- 19
4.1 Setting of Operation Mode ...................................................... 4- 19
4.2 ConrmationofComponentPlacement .................................. 4- 21