00198829-01_SM_X-Series-S_Hxxxx_EN.pdf - 第5页

5 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 Contents: 5.6 Replacing the pressure regulator (location 1) .. 89 5.7 Replacing the safety valve for the cutters (location 1) .. 91 5.8 Replacing the pneumatic…

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4 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
2.7.3.1 Vision LED Controller VLC25/33 GigE DTC.. 35
2.8 Nozzle Changers and Reject Boxes.. 36
2.8.1 Nozzle Changers and Nozzle Stations - Overview.. 36
2.8.2 Reject bin and sensors - overview.. 38
2.8.3 Replacing the Nozzle Changer.. 40
2.8.4 Setting the Nozzle Reject and Station Height.. 42
2.8.5 Setting the Nozzle Changer Height.. 43
2.8.6 Jumpers on the Nozzle Changer.. 44
3 Power supply.. 45
3.1 Electrical System.. 45
3.2 Electrical Checks.. 45
3.3 Pulling out the Power Supply.. 47
3.4 Power supply and transformer modules.. 48
3.4.1 Overview.. 48
3.4.2 Electrical and Control Settings.. 48
3.4.3 Checking For Absence of Voltage.. 49
3.4.4 Replacing the buffer module.. 54
3.4.5 Replacing the Contactor Safety Breaker [03112066-xx].. 56
3.4.6 Replacing the AC/DC Converter.. 58
3.4.7 Setting the Voltage on the AC/DC Converters.. 59
3.4.8 Replacing the main switch.. 60
3.4.9 Replacing the circuit breaker.. 61
3.4.10 Replacing the main power cable.. 62
3.4.11 Replacing the Distribution and Fusing Assembly.. 63
3.4.11.1 Distribution and fusing board assembly.. 64
4 Electrics and control system.. 65
4.1 Electrical System.. 65
4.2 BoxPC.. 66
4.2.1 Replacing the Control Computer BoxPC.. 66
4.2.2 Replacing the GigE Ethernet Adapter.. 68
4.2.3 Replacing the LAN card.. 69
4.2.4 Replacing the RAM in the BoxPC.. 70
4.3 Replacing the cover fan.. 71
4.4 Replacing the cover switch.. 72
4.5 Indicator lamp.. 73
4.5.1 Replacing the indicator lamp/module.. 73
4.6 Replacing the monitor/monitor holder.. 76
4.7 Replacing the button.. 77
4.8 Replacing the CAN interface CINX.. 78
4.9 Replacing the I/O control unit.. 79
5 Pneumatic System.. 85
5.1 Pneumatic System - Overview.. 85
5.2 Disabling the compressed air supply.. 86
5.3 Setting the pressure for the machine components.. 87
5.4 Sealing the Pneumatic Screwed Connections.. 88
5.5 Dismantling the Lower Side Cover.. 88
5Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
5.6 Replacing the pressure regulator (location 1).. 89
5.7 Replacing the safety valve for the cutters (location 1).. 91
5.8 Replacing the pneumatics assembly at location 1.. 93
5.9 Replacing the proportional controller (pressure control valve) (location 4).. 94
5.10 Replacing the side channel compressor Elmo blower (location 3).. 97
5.11 Replacing the electronic ballast for the ELMO blower.. 98
5.12 Vacuum Pump.. 99
5.12.1 Replacing the pump and spare parts.. 99
5.12.2 Replacing the filter insert.. 100
5.12.3 Replacing the slide set.. 101
6 Gantries.. 105
6.1 Overview of gantries.. 105
6.2 Replacing the Gantry.. 105
6.3 X and Y axis.. 106
6.3.1 Replacing the X axis incremental encoder.. 106
6.3.2 Replacing the Y axis incremental encoder.. 109
6.3.3 Mechanical adjustment of the incremental encoder.. 110
6.3.4 Track Signals and Zero Pulse.. 111
6.3.4.1 Test device – operation.. 112
6.3.5 Replacing the Y Axis Buffer (SIPLACE Service only).. 117
6.3.6 Replacing the X Scale (SIPLACE Service only).. 117
6.3.7 Replacing the Y Scale (SIPLACE Service only).. 117
6.4 Trailing cable and printed circuit boards.. 118
6.4.1 Replacing the cover on the boards.. 118
6.4.2 Replacing the Trailing Cable.. 119
6.4.2.1 Handling the hose unlocking tool.. 121
6.4.2.2 Replacing the X Trailing Cable.. 122
6.4.2.3 Replacing the Y trailing cable.. 124
6.4.3 Replacing the Trailing Cable Interface.. 127
6.4.4 Replacing the Vision Base Interface (VBI).. 128
6.4.5 Replacing the gantry interface.. 129
6.4.6 Replacing the Head Interface.. 131
6.4.7 Replacing the power cube module on the head interface.. 135
6.4.8 Replacing the Vision head interface (VHI).. 136
6.5 MGCU.. 140
6.5.1 Replacing the MGCU.. 140
6.5.2 Replacing the MGCU fan.. 141
6.5.3 Overview of MGCUs.. 143
6.6 MHCU, boards and camera.. 146
6.6.1 Replacing the MHCU, basic and head adapter.. 146
6.6.2 X base adapter C&P.. 148
6.6.3 X Base adapter Twin.. 150
6.6.4 Replacing the connection cable from the Twin module to the basic adapter.. 151
6.6.5 Replacing the PCB Camera.. 152
6.7 Filter and pneumatics.. 153
6.7.1 Replacing the vacuum distributor on the placement head.. 153
6.7.2 Replacing the pressure sensor.. 154
6.8 Sensor, motor and guide trolley.. 156
6.8.1 Replacing the head plate sensors (temperature sensor).. 156
6.8.2 Replacing the X and Y Motor.. 157
6 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
6.8.3 Replacing the Guide Trolley.. 157
7 Conveyor.. 159
7.1 Conveyor X Series S.. 160
7.1.1 Overview of conveyor sides and lanes.. 160
7.1.2 Single Conveyor.. 160
7.1.3 Dual Conveyor.. 160
7.1.4 Single conveyor, heavy board 8kg.. 161
7.1.5 Width Adjustment.. 161
7.2 Loosening the Conveyor Side Clamps.. 162
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 163
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 165
7.3 Lifting Table.. 167
7.3.1 Replacing the lifting table plate.. 167
7.3.2 Replacing the lifting table motor.. 169
7.3.3 Deep-groove ball bearing on lifting table.. 170
7.3.4 Calibrating the lifting table motor.. 171
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 172
7.4 Conveyor Drive.. 173
7.4.1 Replacing the conveyor drive.. 173
7.4.2 Replacing the Cables (Conveyor Drive).. 176
7.4.3 Replacing the drive shaft (conveyor drive).. 178
7.4.4 Replacing the toothed belt (conveyor drive).. 179
7.5 Width Adjustment, Clamps and Cylinder Unit.. 181
7.5.1 Overview of width adjustment.. 181
7.5.2 Replacing the drive (width adjustment).. 182
7.5.3 Replacing the toothed belt (width adjustment).. 183
7.5.3.1 Setting the belt tension (width adjustment).. 183
7.5.4 Replacing the movable idler pulley/idler pulley (width adjustment).. 184
7.5.5 Replacing the cylinder unit (width adjustment) (DC only).. 185
7.5.6 Replacing the proximity switch for the cylinder unit (width adjustment) (DC only).. 187
7.5.7 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment) (DC
only)..
188
7.5.8 Replacing the short-stroke cylinder (width adjustment) (DC only).. 189
7.5.9 Replacing the valve terminal for cylinders (width adjustment) (DC only).. 190
7.5.10 Information About the Clamping Unit Versions (DC Only).. 191
7.5.11 Replacing the Clamping Unit (Version 1) (DC Only).. 192
7.5.12 Replacing the Clamping Unit (Version 2) (DC Only).. 195
7.5.13 Replacing the contact plate of the clamping unit (DC only).. 197
7.5.14 Calibrating the adjustment unit.. 198
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 199
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 199
7.6.2 Setting the belt tension (conveyor belt).. 200
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 200
7.6.2.2 Calculating the belt tension.. 202
7.6.3 Replacing the tape drive.. 203
7.6.4 Replacing the drive shaft on the tape drive.. 203
7.6.5 Replacing the idler pulley.. 204
7.6.6 Replacing the hexagonal shaft.. 205
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 207
7.7.1 Replacing the clamping unit (clamping plate), spacer disks and tension spring.. 207
7.7.2 Replacing the actuator.. 210