MDS-C1-SPA Series INSTRUCTION MANUALib1500152(eng)a.pdf - 第12页
4. Spindle Adjustment 4-1 D/A output specifications for spindle drive unit ................................................................... 4-2 4-1-1 D/A outpu t specifications ........................................…
CONTENTS
1. Installation
1-1 Installation of spindle motor ................................................................................................. 1-2
1-1-1 Environmental conditions .............................................................................................. 1-2
1-1-2 Shaft characteristics ...................................................................................................... 1-2
1-2 Installation of the control unit ............................................................................................... 1-3
1-2-1 Environmental conditions .............................................................................................. 1-3
1-2-2 Installation direction and clearance............................................................................... 1-4
1-2-3 Prevention of entering of foreign matter........................................................................ 1-4
1-2-4 Panel installation hole work drawings (Panel cut drawings)......................................... 1-5
1-2-5 Heating value ................................................................................................................. 1-6
1-2-6 Heat radiation countermeasures ................................................................................... 1-7
1-3 Installing the spindle detector .............................................................................................. 1-9
1-3-1 Magnetic sensor ............................................................................................................ 1-9
1-3-2 Spindle side detector ................................................................................................... 1-11
1-4 Noise measures ................................................................................................................. 1-12
2. Wiring and Connection
2-1 Connection diagram............................................................................................................. 2-3
2-1-1 Part system connection diagram...................................................................................... 2-3
2-1-2 Detailed connection diagram ........................................................................................... 2-4
2-2 Main circuit terminal block/control circuit connector............................................................ 2-7
2-2-1 Names and applications of main circuit terminal block signals and control circuit
connectors ..................................................................................................................... 2-7
2-2-2 Connector pin assignment............................................................................................. 2-8
2-3 Drive unit connection ..................................................................................................... .... 2-11
2-4 Motor and detector connection .......................................................................................... 2-14
2-4-1 Connection of the spindle motor.................................................................................. 2-14
2-5 Connection of power supply .............................................................................................. 2-17
2-5-1 Power supply input connection ...................................................................................... 2-17
2-5-2 Connecting the grounding cable.................................................................................. 2-20
2-5-3 Main circuit control ......................................................................................................... 2-21
2-6 Peripheral control wiring .................................................................................................... 2-23
2-6-1 Input interface .............................................................................................................. 2-23
2-6-2 Output interface ........................................................................................................... 2-25
2-6-3 Spindle coil changeover .............................................................................................. 2-27
2-6-4 Wiring of an external emergency stop......................................................................... 2-30
3. Setup
3-1 Initial setup ........................................................................................................................... 3-2
3-1-1 Setting the rotary switch ................................................................................................3-2
3-1-2 Transition of LED display after power is turned ON...................................................... 3-3
3-2 Setting the initial parameters for the spindle drive unit ....................................................... 3-4
3-2-1 Parameter setting method ............................................................................................. 3-4
3-2-2 List of spindle parameters ............................................................................................. 3-6
3-3 Initial adjustment of the spindle PLG................................................................................. 3-26
3-3-1 Adjusting the PLG installation...................................................................................... 3-26
4. Spindle Adjustment
4-1 D/A output specifications for spindle drive unit ................................................................... 4-2
4-1-1 D/A output specifications ............................................................................................... 4-2
4-1-2 Setting the output data ..................................................................................................4-2
4-1-3 Setting the output magnification .................................................................................... 4-3
4-2 Spindle control signal........................................................................................................... 4-5
4-2-1 Spindle control input (NC to SP) ................................................................................... 4-5
4-2-2 Spindle control output (SP to NC) ............................................................................... 4-15
4-3 Adjustment procedures for each control ........................................................................... 4-27
4-3-1 Basic adjustments........................................................................................................ 4-27
4-3-2 Adjusting the acceleration/deceleration operation ...................................................... 4-30
4-3-3 Adjusting the orientation control .................................................................................. 4-39
4-3-4 Adjusting the multi-point indexing orientation control.................................................. 4-55
4-3-5 Adjusting S-analog high-speed tapping control .......................................................... 4-64
4-3-6 Adjusting coil changeover............................................................................................ 4-69
5. Troubleshooting
5-1 Points of caution and confirmation ...................................................................................... 5-2
5-1-1 LED display when alarm or warning occurs.................................................................. 5-3
5-2 Protective functions list of units ........................................................................................... 5-4
5-2-1 List of alarms.................................................................................................................. 5-4
5-2-2 List of warnings .............................................................................................................. 5-6
5-3 Troubleshooting ................................................................................................................... 5-7
5-3-1 Troubleshooting at power ON ....................................................................................... 5-7
5-3-2 Troubleshooting for each alarm No. .............................................................................. 5-8
5-3-3 Troubleshooting for each warning No. ........................................................................ 5-21
5-3-4 Troubleshooting the spindle system when there is no alarm or warning ................... 5-22
6. Maint enan ce
6-1 Inspections ........................................................................................................................... 6-2
6-2 Service parts ........................................................................................................................ 6-2
6-3 Adding and replacing units and parts .................................................................................. 6-3
6-3-1 Replacing the drive unit .................................................................................................6-3
6-3-2 Replacing the unit fan .................................................................................................... 6-4
Appendix 1. Cable and Connector Specifications
Appendix 1-1 Selection of cable .............................................................................................. A1-2
Appendix 1-1-1 Cable wire and assembly ............................................................................ A1-2
Appendix 1-2 Cable connection diagram................................................................................. A1-4
Appendix 1-3 Connector outline dimension drawings ............................................................. A1-8
Appendix 2. Compliance to EC Directives
Appendix 2-1 Compliance to EC Directives ............................................................................ A2-2
Appendix 2-1-1 European EC Directives.............................................................................. A2-2
Appendix 2-1-2 Cautions for EC Directive compliance ........................................................ A2-2
Appendix 3. EMC Installation Guidelines
Appendix 3-1 Introduction ........................................................................................................ A3-2
Appendix 3-2 EMC instructions ............................................................................................... A3 -2
Appendix 3-3 EMC measures.................................................................................................. A3-3
Appendix 3-4 Measures for panel structure............................................................................. A3-3
Appendix 3-4-1 Measures for control panel unit................................................................... A3-4
Appendix 3-4-2 Measures for door ....................................................................................... A3-4
Appendix 3-4-3 Measures for operation board panel ........................................................... A3-5
Appendix 3-4-4 Shielding of the power supply input section................................................ A3-5
Appendix 3-5 Measures for various cables ............................................................................. A3-6
Appendix 3-5-1 Measures for wiring in panel ....................................................................... A3-6
Appendix 3-5-2 Measures for shield treatment..................................................................... A3-6
Appendix 3-5-3 Spindle motor power cable.......................................................................... A3-7
Appendix 3-5-4 Servo motor feedback cable ....................................................................... A3-7
Appendix 3-5-5 Spindle motor power cable.......................................................................... A3-8
Appendix 3-5-6 Spindle motor feedback cable..................................................................... A3-8
Appendix 3-6 EMC countermeasure parts .............................................................................. A3-9
Appendix 3-6-1 Shield clamp fitting ...................................................................................... A3-9
Appendix 3-6-2 Ferrite core ................................................................................................ A3-10
Appendix 3-6-3 Power line filter .......................................................................................... A3-11
Appendix 3-6-4 Surge protector.......................................................................................... A3-16
Appendix 4. Servo/spindle drive unit categories based on higher harmonic suppression
countermeasure guidelines
Appendix 4-1 Servo/spindle drive unit circuit categories based on higher harmonic suppression
countermeasure guidelines............................................................................... A4-2