MDS-C1-SPA Series INSTRUCTION MANUALib1500152(eng)a.pdf - 第195页
5. Troubleshooting 5 - 24 [7] The spindle coasts during deceleration. Investigation item Investigation results Remedies There is slipping. Repair the machine side. 1 Check whether there is slipping between the motor and …
5. Troubleshooting
5 - 23
[3] The rotation speed command and actual rotation speed do not match.
Investigation item Investigation results Remedies
The speed command is not input
correctly.
Input the correct speed command.
1 Check the speed command.
The speed command is correct.
Investigate investigation item 2 and
remedy.
There is slipping. Repair the machine side.
2
Check whether there is slipping between
the motor and spindle. (When connected
with a belt or clutch.)
No particular problems found.
Investigate investigation item 3 and
remedy.
The correct values are not set. Set the correct values.
3
Check the spindle parameters (SP017,
SP034, SP040, SP155 to SP170, SP257
and following).
The correct values are set. Replace the drive unit.
[4] The starting time is long or has increased in length.
Investigation item Investigation results Remedies
The friction torque has increased. Repair the machine side.
1
Check whether the friction torque has
increased.
No particular problems found.
Investigate investigation item 2 and
remedy.
The bearings do not rotate smoothly. Replace the spindle motor.
2
Manually rotate the motor bearings and
check the movement.
The bearings rotate smoothly.
Investigate investigation item 3 and
remedy.
The signal has been input. Do not input this signal.
3
Check whether the torque limit signal has
been input.
The signal is not input. Replace the drive unit.
[5] The motor stops during cutting.
Investigation item Investigation results Remedies
The load meter sways past 120%
during cutting.
Reduce the load.
1 Check the load rate during cutting.
No particular problems found.
Investigate the same matters as item
(4), and remedy.
[6] The vibration and noise (gear noise), etc., are large.
Investigation item Investigation results Remedies
The same noise is heard during
coasting.
Repair the machine side.
1
Check the machine's dynamic balance.
(Coast from the maximum speed.)
No particular problems found.
Investigate investigation item 2 and
remedy.
Vibration and noise increase at a set
rotation speed during coasting.
Repair the machine side.
2
Check whether there is a resonance
point in the machine. (Coast from the
maximum speed.)
No particular problems found.
Investigate investigation item 3 and
remedy.
The backlash is great. Repair the machine side.
3 Check the machine's backlash.
No particular problems found.
Investigate investigation item 4 and
remedy.
Symptoms decrease when setting value
is set to approx. half.
Change the setting value.
Note that the impact response will
drop.
4
Check the spindle parameter settings.
(SP022, SP023, SP056)
The symptoms do not change even
when the above value is set.
Return the setting values to the
original values.
Investigate investigation item 5 and
remedy.
The connector is disconnected (or
loose).
Correctly connect the connector.
5
Tug on the connector by hand to check
whether the speed detector connector
(spindle drive unit side and speed
detector side) is loose.
The connector is not disconnected (or
loose).
Investigate investigation item 6 and
remedy.
The connection is faulty or
disconnected.
Replace the detector cable.
Correct the connection.
6
Turn the power OFF, and check the
connection of the speed detector cable
with a tester.
The connection is normal. Replace the drive unit.
5. Troubleshooting
5 - 24
[7] The spindle coasts during deceleration.
Investigation item Investigation results Remedies
There is slipping. Repair the machine side.
1
Check whether there is slipping between
the motor and spindle. (When connected
with a belt or clutch.)
No particular problems found. Replace the drive unit.
[8] The rotation does not stabilize.
Investigation item Investigation results Remedies
The rotation stabilizes when the settings
values are both set to approx. double.
Change the setting value.
Note that the gear noise may
increase.
1
Check the spindle parameter settings.
(SP022, SP023)
The symptoms do not change even
when the above value is set.
Return the setting values to the
original values.
Investigate investigation item 2 and
remedy.
The connector is disconnected (or
loose).
Correctly connect the connector.
2
Tug on the connector by hand to check
whether the speed detector connector
(spindle drive unit side and speed
detector side) is loose.
The connector is not disconnected (or
loose).
Investigate investigation item 3 and
remedy.
The connection is faulty or
disconnected.
Replace the detector cable.
Correct the connection.
3
Turn the power OFF, and check the
connection of the speed detector cable
with a tester.
(Especially check the shield wiring.)
The connection is normal.
Investigate investigation item 4 and
remedy.
The grounding is incomplete. Correctly ground.
The alarm occurs easily when a specific
device operates.
Use noise measures on the device
described on the left.
4
Investigate the wiring and installation
environment.
• Is the ground correctly connected?
• Are there any noise-generating devices
near the drive unit?
No particular problems found. Replace the drive unit.
[9] The speed does not rise above a set lev el.
Investigation item Investigation results Remedies
The speed command is not input
correctly.
Input the correct speed command.
1
Check the speed command.
Check whether the override input is input
from the machine operation panel.
The speed command is input correctly.
Investigate investigation item 2 and
remedy.
The load has become heavier. Repair the machine side.
2
Check whether the load has suddenly
become heavier.
No particular problems found.
Investigate investigation item 3 and
remedy.
The bearings do not rotate smoothly. Replace the spindle motor.
3
Manually rotate the motor bearings and
check the movement.
The bearings rotate smoothly.
Investigate investigation item 4 and
remedy.
The connector is disconnected (or
loose).
Correctly connect the connector.
4
Tug on the connector by hand to check
whether the speed detector connector
(spindle drive unit side and speed
detector side) is loose.
The connector is not disconnected (or
loose).
Investigate investigation item 5 and
remedy.
The connection is faulty or
disconnected.
Replace the detector cable.
Correct the connection.
5
Turn the power OFF, and check the
connection of the speed detector cable
with a tester.
(Especially check the shield wiring.)
The waveform is normal. Replace the spindle drive unit.
6 - 1
6. Maintenance
6-1 Inspections........................................................................................................................................ 6-2
6-2 Service parts..................................................................................................................................... 6-2
6-3 Adding and replacing units and parts ............................................................................................... 6-3
6-3-1 Replacing the drive unit ............................................................................................................. 6-3
6-3-2 Replacing the unit fan ................................................................................................................ 6-4