MDS-C1-SPA Series INSTRUCTION MANUALib1500152(eng)a.pdf - 第13页
Appendix 3. EMC Inst allation Guidelin es Appendix 3 -1 Introduction ..................................................................................................... ... A3-2 Appendix 3- 2 EMC inst ructions ........…
4. Spindle Adjustment
4-1 D/A output specifications for spindle drive unit ................................................................... 4-2
4-1-1 D/A output specifications ............................................................................................... 4-2
4-1-2 Setting the output data ..................................................................................................4-2
4-1-3 Setting the output magnification .................................................................................... 4-3
4-2 Spindle control signal........................................................................................................... 4-5
4-2-1 Spindle control input (NC to SP) ................................................................................... 4-5
4-2-2 Spindle control output (SP to NC) ............................................................................... 4-15
4-3 Adjustment procedures for each control ........................................................................... 4-27
4-3-1 Basic adjustments........................................................................................................ 4-27
4-3-2 Adjusting the acceleration/deceleration operation ...................................................... 4-30
4-3-3 Adjusting the orientation control .................................................................................. 4-39
4-3-4 Adjusting the multi-point indexing orientation control.................................................. 4-55
4-3-5 Adjusting S-analog high-speed tapping control .......................................................... 4-64
4-3-6 Adjusting coil changeover............................................................................................ 4-69
5. Troubleshooting
5-1 Points of caution and confirmation ...................................................................................... 5-2
5-1-1 LED display when alarm or warning occurs.................................................................. 5-3
5-2 Protective functions list of units ........................................................................................... 5-4
5-2-1 List of alarms.................................................................................................................. 5-4
5-2-2 List of warnings .............................................................................................................. 5-6
5-3 Troubleshooting ................................................................................................................... 5-7
5-3-1 Troubleshooting at power ON ....................................................................................... 5-7
5-3-2 Troubleshooting for each alarm No. .............................................................................. 5-8
5-3-3 Troubleshooting for each warning No. ........................................................................ 5-21
5-3-4 Troubleshooting the spindle system when there is no alarm or warning ................... 5-22
6. Maint enan ce
6-1 Inspections ........................................................................................................................... 6-2
6-2 Service parts ........................................................................................................................ 6-2
6-3 Adding and replacing units and parts .................................................................................. 6-3
6-3-1 Replacing the drive unit .................................................................................................6-3
6-3-2 Replacing the unit fan .................................................................................................... 6-4
Appendix 1. Cable and Connector Specifications
Appendix 1-1 Selection of cable .............................................................................................. A1-2
Appendix 1-1-1 Cable wire and assembly ............................................................................ A1-2
Appendix 1-2 Cable connection diagram................................................................................. A1-4
Appendix 1-3 Connector outline dimension drawings ............................................................. A1-8
Appendix 2. Compliance to EC Directives
Appendix 2-1 Compliance to EC Directives ............................................................................ A2-2
Appendix 2-1-1 European EC Directives.............................................................................. A2-2
Appendix 2-1-2 Cautions for EC Directive compliance ........................................................ A2-2
Appendix 3. EMC Installation Guidelines
Appendix 3-1 Introduction ........................................................................................................ A3-2
Appendix 3-2 EMC instructions ............................................................................................... A3 -2
Appendix 3-3 EMC measures.................................................................................................. A3-3
Appendix 3-4 Measures for panel structure............................................................................. A3-3
Appendix 3-4-1 Measures for control panel unit................................................................... A3-4
Appendix 3-4-2 Measures for door ....................................................................................... A3-4
Appendix 3-4-3 Measures for operation board panel ........................................................... A3-5
Appendix 3-4-4 Shielding of the power supply input section................................................ A3-5
Appendix 3-5 Measures for various cables ............................................................................. A3-6
Appendix 3-5-1 Measures for wiring in panel ....................................................................... A3-6
Appendix 3-5-2 Measures for shield treatment..................................................................... A3-6
Appendix 3-5-3 Spindle motor power cable.......................................................................... A3-7
Appendix 3-5-4 Servo motor feedback cable ....................................................................... A3-7
Appendix 3-5-5 Spindle motor power cable.......................................................................... A3-8
Appendix 3-5-6 Spindle motor feedback cable..................................................................... A3-8
Appendix 3-6 EMC countermeasure parts .............................................................................. A3-9
Appendix 3-6-1 Shield clamp fitting ...................................................................................... A3-9
Appendix 3-6-2 Ferrite core ................................................................................................ A3-10
Appendix 3-6-3 Power line filter .......................................................................................... A3-11
Appendix 3-6-4 Surge protector.......................................................................................... A3-16
Appendix 4. Servo/spindle drive unit categories based on higher harmonic suppression
countermeasure guidelines
Appendix 4-1 Servo/spindle drive unit circuit categories based on higher harmonic suppression
countermeasure guidelines............................................................................... A4-2
Contents for MDS-C1-SPA Series SPECIFICATIONS MANUAL (IB-1500150)
1. Introduction
1-1 Spindle drive system configuration .....................1-2
1-1-1 System configuration .................................................1-2
1-1-2 Unit outline type.........................................................1-3
1-2 Explanation of type..............................................1-4
1-2-1 Spindle motor type.....................................................1-4
1-2-2 Spindle drive unit type ...............................................1-5
1-2-3 Power supply unit type...............................................1-6
1-2-4 AC reactor type..........................................................1-7
2. Specifications
2-1 Spindle motor ......................................................2-2
2-1-1 Specifications ............................................................2-2
2-1-2 Output characteristics................................................2-7
2-2 Drive unit .............................................................2-12
2-2-1 Installation environment conditions............................2-12
2-2-2 Spindle drive unit .......................................................2-12
2-2-3 Power supply unit ......................................................2-17
2-2-4 AC reactor .................................................................2-18
2-2-5 D/A output specifications for spindle drive unit...........2-19
2-2-6 Explanation of each part ............................................2-20
2-3 Restrictions and precautions ...............................2-22
2-3-1 Layout of unit.............................................................2-22
2-3-2 Precautions for installing multiple power supply units 2-23
2-3-3 Precautions when installing multiple spindle drive
units to one power supply unit...................................2-24
3. Characteristics
3-1 Spindle motor ......................................................3-2
3-1-1 Environmental conditio ns...........................................3-2
3-1-2 Shaft characteristics ..................................................3-2
3-2 Drive unit characteristics .....................................3-3
3-2-1 Environmental conditio ns...........................................3-3
3-2-2 Heating value.............................................................3-4
4. Dedicated Options
4-1 Orientation option................................................4-2
4-1-1 Magnetic sensor ........................................................4-3
4-1-2 Spindle side detector (OSE-1024-3-15-68,
OSE-1024-3-15-68-8)................................................4-6
4-2 Cables and connectors .......................................4-8
4-2-1 Cable connection diagram......................................... 4-8
4-2-2 List of cables and connectors ....................................4-9
5. Peripheral Devices
5-1 Selection of wire ..................................................5-2
5-1-1 Example of wires by unit............................................5-2
5-2 Selection the AC reactor, contactor and no-fuse
breaker ...............................................................5-4
5-2-1 Standard selection..................................................... 5-4
5-2-2 Selection of contactor for changing over spindle
motor drive wire.........................................................5-5
5-3 Earth leakage breaker .........................................5-6
5-4 Branch-circuit protection .....................................5-7
5-4-1 Circuit protector .........................................................5-7
5-4-2 Fuse protection..........................................................5-7
5-5 Noise filter ...........................................................5-8
5-6 Surge absorber ...................................................5-9
5-7 Speedometer and load meter..............................5-10
5-8 Cable for peripheral control .................................5-11
5-8-1 Cable for external emergency stop ............................5-11
Appendix 1. Outline Dimension Drawings
Appendix 1-1 Outline dimension drawings of spindle
motor .................................................. A1-2
Appendix 1-1-1 SJ Series ...................................................A1-2
Appendix 1-1-2 SJ-V Series................................................A1-5
Appendix 1-1-3 SJ-VS Series .............................................A1-15
Appendix 1-2 Unit outline dimension drawings ......... A1-17
Appendix 1-2-1 Spindle drive unit .......................................A1-17
Appendix 1-2-2 Power supply unit ......................................A1-21
Appendix 1-2-3 AC rector ...................................................A1-25
Appendix 2. Cable and Connector Specifications
Appendix 2-1 Selection of cable ............................... A2-2
Appendix 2-1-1 Cable wire and assembly...........................A2-2
Appendix 2-2 Cable connection diagram .................. A2-4
Appendix 2-3 Connector outline dimension drawings
............................................................ A2-8
Appendix 3. Selection
Appendix 3-1 Selecting the power supply................. A3-2
Appendix 3-1-1 Selecting according to the continuous
rated capacity............................................A3-2
Appendix 3-1-2 Selection example ..................................... A3-3
Appendix 4. Explanation of Large Capacity Spindle Unit
Specifications
Appendix 4-1 Explanation of large capacity spindle unit
specifications...................................... A4-2
Appendix 4-1-1 Outline.......................................................A4-2
Appendix 4-1-2 List of units ................................................A4-2
Appendix 4-1-3 Selection of AC reactor (B-AL), contactor
and NFB ....................................................A4-2
Appendix 4-1-4 Outline dimension drawings.......................A4-3
Appendix 4-1-5 Panel cut dimension draw ing.....................A4-8
Appendix 4-1-6 Heating value.............................................A4-9
Appendix 4-1-7 Selecting the power capacity .....................A4-9
Appendix 4-1-8 Selecting the wire size...............................A4-9
Appendix 4-1-9 Drive unit connection screw size................A4-10
Appendix 4-1-10 Connecting each unit ...............................A4-10
Appendix 4-1-11 Restrictions..............................................A4-12
Appendix 4-1-12 Parameters..............................................A4-14
Appendix 4-1-13 Precautions..............................................A4-14
Appendix 5. Explanation of Small Capacity Spindle Drive Unit
Specifications
Appendix 5-1 Explanation of small capacity spindle
drive unit specifications....................... A5-2
Appendix 5-1-1 Outline.......................................................A5-2
Appendix 5-1-2 List of units ................................................A5-2
Appendix 5-1-3 Outline dimension drawings.......................A5-2
Appendix 5-1-4 Drive unit specifications list........................A5-4
Appendix 5-1-5 Heating value.............................................A5-5
Appendix 5-1-6 Selecting the wire size...............................A5-5
Appendix 5-1-7 Drive unit connection screw size................A5-5
Appendix 5-1-8 Restrictions................................................A5-6
Appendix 6. Compliance to EU EC Directives
Appendix 6-1 Compliance to EC Directives .............. A6-2
Appendix 6-1-1 European EC Directives ............................A6-2
Appendix 6-1-2 Cautions for EC Directive compliance........A6-2
(Note) This is the content for SPECIFICATION MANUAL version A. The structure of section and page number may be different
other than version B.