SER08989020_YV64 Service_J.pdf
i SER08989020 目次 目次 安全と保証 1. 安全について ....................................................... .......................................................................................... 3 2. 保証について .........................…
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SER08989020
目次
目次
安全と保証
1. 安全について ................................................................................................................................................. 3
2. 保証について ................................................................................................................................................. 4
第 1 章 本書の使用にあたって
1. 本書全体の構成 ...................................................................................................................................... 1-3
2. 各章の内容 ..................................................................................................................................................1-4
3. 本文の構成 .................................................................................................................................................. 1-5
第2章 点検・保守
1. 注意事項........................................................................................................................................................ 2-3
2. 点検・保守作業 ...................................................................................................................................... 2-4
2.1 トラブル回避のための日常点検 .....................................................................................................2-4
2.2 点検時期.................................................................................................................................................................2-6
2.2.1 毎日..........................................................................................................................................................2-6
2.2.2 毎週..........................................................................................................................................................2-6
2.2.3 毎月..........................................................................................................................................................2-7
2.2.4 6ヶ月 ......................................................................................................................................................2-7
3. 保守パーツ .................................................................................................................................................. 2-8
3.1 グリス・マシン油.........................................................................................................................................2-8
3.2 消耗部品リスト...............................................................................................................................................2-9
3.3 保守推奨品リスト......................................................................................................................................2-11
第3章 調整
はじめに........................................................................................................................................................ 3-3
1. マシン構成モード.........................................................................................................................................3-5
2. マシンデータ編集モード .......................................................................................................................3-6
3. マシン調整モード.........................................................................................................................................3-7
4. 手動モード........................................................................................................................................................... 3-8
1. ヘッド部.....................................................................................................................................................3-10
1.1 ヘッドの機械的動作の確認 ..............................................................................................................3-12
1.1.1 ヘッド下降動作・下降端検出機能の確認........................................................3-12
1.1.2 真空発生動作の確認 .............................................................................................................3-15
1.1.3 真空センサーの機能の確認 ...........................................................................................3-17
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1.2 機械座標..............................................................................................................................................................3-18
1.2.1 FINE角度 ..........................................................................................................................................3-19
1.2.2 マルチカメラ...............................................................................................................................3-19
1.2.3 ロケートピン基準...................................................................................................................3-20
1.2.4 基板外形基準...............................................................................................................................3-21
1.2.5 待機位置...........................................................................................................................................3-22
1.2.6 廃棄位置...........................................................................................................................................3-23
1.2.7 基板面/固定トレイ..............................................................................................................3-25
1.2.8 同時吸着範囲...............................................................................................................................3-27
1.2.9 QFP装着浮代...............................................................................................................................3-27
1.2.10 チェンジタイマー/ ソクド ............................................................................................3-27
1.2.11 リトライ回数の上限 .............................................................................................................3-28
1.2.12 廃棄ステーション位置 .......................................................................................................3-29
1.3 吸装着レベル..................................................................................................................................................3-31
1.3.1 吸着レベル.....................................................................................................................................3-32
1.3.2 装着レベル.....................................................................................................................................3-34
1.4 R軸絶対精度補正 .......................................................................................................................................3-36
1.5 ノズル偏心補正............................................................................................................................................3-40
1.6 ヘッドオフセット......................................................................................................................................3-40
2. コンベア部 ...............................................................................................................................................3-41
2.1 コンベアユニット......................................................................................................................................3-41
2.1.1 ロケートピン...............................................................................................................................3-43
2.1.2 メインストッパー...................................................................................................................3-46
2.1.3 プッシュアップ.........................................................................................................................3-49
2.1.4 プッシュイン...............................................................................................................................3-52
2.2 コンベア搬送部............................................................................................................................................3-54
2.2.1 コンベアベルトの張力 .......................................................................................................3-54
2.2.2 コンベア速度...............................................................................................................................3-56
2.2.3 基板センサー...............................................................................................................................3-59
3. 画像認識装置 .........................................................................................................................................3-63
3.1 移動カメラ........................................................................................................................................................3-64
3.1.1 移動カメラ照明.........................................................................................................................3-64
3.1.2 移動カメラスケール .............................................................................................................3-68
3.2 マルチ認識カメラ......................................................................................................................................3-74
3.2.1 視野の調整.....................................................................................................................................3-74
3.2.2 ピント & 絞り.............................................................................................................................3-77
3.2.3 照明光量...........................................................................................................................................3-80
3.2.4 カメラスケール.........................................................................................................................3-82
3.2.5 両方向認識オフセット .......................................................................................................3-87
3.3 光学系....................................................................................................................................................................3-90
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4. フィーダープレート .......................................................................................................................3-91
4.1 フィーダープレートの平行調整 ..................................................................................................3-91
4.2 フィーダープレートのティーチング.......................................................................................3-94
4.3 部品吸着テスト............................................................................................................................................3-99
5. 空圧装置..................................................................................................................................................3-101
5.1 圧力レギュレーター ............................................................................................................................ 3-101
5.2 圧力低下検出レベル ............................................................................................................................ 3-102
6. 作動軸部..................................................................................................................................................3-103
6.1 マシンリファレンス ............................................................................................................................ 3-105
6.1.1 W軸マシンリファレンスの調整 ........................................................................... 3-106
6.1.2 Z軸マシンリファレンスの調整............................................................................. 3-107
6.1.3 X軸マシンリファレンスの調整 ............................................................................ 3-108
6.1.4 Y軸マシンリファレンスの調整 ............................................................................ 3-109
6.1.5 R軸マシンリファレンスの調整 ............................................................................. 3-110
6.2 2次リミット ............................................................................................................................................... 3-111
6.2.1 X軸2 次リミットの設定 .............................................................................................. 3-111
6.2.2 Y軸2次リミットの設定 .............................................................................................. 3-114
6.3 ソフトリミット........................................................................................................................................ 3-115
6.3.1 W軸ソフトリミットの設定 ....................................................................................... 3-115
6.3.2 Z軸ソフトリミットの設定......................................................................................... 3-118
6.3.3 X軸ソフトリミットの設定 ........................................................................................ 3-120
6.3.4 Y軸ソフトリミットの設定 ........................................................................................ 3-121
6.3.5 R軸ソフトリミットの設定......................................................................................... 3-123
6.4 初期位置.......................................................................................................................................................... 3-124
6.4.1 W軸初期位置の設定......................................................................................................... 3-124
6.4.2 R軸初期位置の設定........................................................................................................... 3-126
7. 実装調整..................................................................................................................................................3-128
7.1 自動搭載フィードバック ................................................................................................................ 3-129
7.1.1 基板と部品の準備............................................................................................................... 3-129
7.1.2 搭載の準備................................................................................................................................. 3-130
7.1.3 搭載実行：AMF64............................................................................................................... 3-131
7.1.4 自動搭載フィードバックの実行............................................................................ 3-132
7.1.5 搭載実行：ADJ_L_MOUNT＊ .................................................................................. 3-134
7.2 搭載フィードバック ............................................................................................................................ 3-135
8. ノズルステーション ....................................................................................................................3-139
8.1 クランププレート位置調整 .......................................................................................................... 3-140
8.2 ノズルセンサー感度調整 ................................................................................................................ 3-141
8.3 ノズルステーション座標調整 .................................................................................................... 3-144