OM-1068-001.pdf - 第7页

Contents Page 01 12-003 6 Tg0252-PM-SO 5.8 Install the device horizontally using a level ...................................... 52 5.9 Install the device where there is no obstacle ................................... 53 …

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Contents
Page
Before Use ................................................................................................... 1
About the Instruction Manual ....................................................................... 3
Contents ....................................................................................................... 5
About Precaution Labels ............................................................................ 12
Checking Item ............................................................................................ 13
Name of Each Section ............................................................................... 19
1. Basic Precautions .................................................................................. 21
1.1 Safety Check before Powering ........................................................ 21
1.2 Turn off the power when natural disaster or emergency occurs...... 23
1.3 Precautions against Contamination by Foreign Substance ............. 25
2. Precautions Before Operation ............................................................... 26
2.1 Safety Check before Operation ....................................................... 26
2.2 Always Check Before Operation ...................................................... 28
2.3 Close the magazine door securely................................................... 29
3. Precautions During Operation................................................................ 30
3.1 Ideally, the device should be operated by one person..................... 30
3.2 Take care when the Tower Light is ON (Stand-by Status) ............... 31
3.3 Turn off the Power depending on the Condition .............................. 32
3.4 Remove any incorrectly picked up component ................................ 34
4. Precautions in Maintenance ................................................................... 35
4.1 Turn off the power and air before maintenance ............................... 35
4.2 Always Attached the Removed Cover .............................................. 37
4.3 During maintenance, enclose the machine area ............................. 39
4.4 When the person in charge of maintenance leaves the machine
during maintenance, turn off the power and air ......................... 41
5. Precautions in Installation ...................................................................... 43
5.1 Always contact our marketing department or sales agency
before relocation or resale of the device ....... 43
5.2 Install the device somewhere where
the floor strength is adequate................. 45
5.3 Do not allow any blows to the Device .............................................. 46
5.4 Install the device where there is no vibration ................................... 47
5.5 Install somewhere where atmospheric temperature and
humidity is within the specified range ................. 48
5.6 Install the device somewhere where there is no electrical noise ..... 49
5.7 Install the device in clean air ............................................................ 50
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Contents
Page
0112-003 6 Tg0252-PM-SO
5.8 Install the device horizontally using a level ...................................... 52
5.9 Install the device where there is no obstacle ................................... 53
6. Other Precautions .................................................................................. 55
6.1 Precautions in Handling the Multi-Layer Tray Feeder...................... 55
6.2 Precautions in Handling the Magazine ............................................ 56
7. Precautions in Affixing Positions for Warning Labels ............................ 57
7.1 Warning Labels ................................................................................ 57
7.2 Affixing Positions for Warning Labels
on the Multi-Layer Tray Feeder ................................. 57
7.3 Affixing Positions for Warning Labels on Magazine ......................... 59
8. Safety Switches ..................................................................................... 60
8.1 [EMERGENCY STOP] Buttons ........................................................ 60
8.2 Door Check Switches ....................................................................... 62
8.3 [Elevator Middle Stage Cover Limit] Switch ..................................... 64
Chapter 1 Operation ........................................... Chapter 1 1
Section 1 Scope .................................................................... Chapter 1 1- 1
1. Scope ............................................................................ Chapter 1 1- 2
2. Specifications ................................................................ Chapter 1 1- 2
3. Functions ....................................................................... Chapter 1 1- 5
3.1 Direct Pick-Up ......................................................... Chapter 1 1- 5
3.2 Variable Pullout Speed of Elevator and Pallet ......... Chapter 1 1- 5
3.3 Block Allocation Function ........................................ Chapter 1 1- 5
3.4 Application for Component Height “1 inch” ............. Chapter 1 1- 5
3.5 Magazine Batch Replacement ................................ Chapter 1 1- 5
3.6 Carriage Alternate Function .................................... Chapter 1 1- 5
3.7 Magazine Alternate Function ................................... Chapter 1 1- 6
4. Structure and Names .................................................... Chapter 1 1- 7
4.1 Place for Multi-Layer Tray Feeder Installation ........ Chapter 1 1- 7
4.2 Rough View ............................................................. Chapter 1 1- 8
Contents
Page
5. Operation Panel (Names and Functions) ..................... Chapter 1 1-10
6. Scope of Actions .......................................................... Chapter 1 1-12
Section 2 Before Automatic Operation ................................. Chapter 1 2- 1
1. Precautionary Items ...................................................... Chapter 1 2- 2
1.1 Touch Screen........................................................... Chapter 1 2- 2
2. INITIALIZATION Display ............................................... Chapter 1 2- 3
3. Power Source Check and Power-Up Procedures ......... Chapter 1 2- 6
4. Set-up and Flow Chart for Automatic Operation ........... Chapter 1 2- 7
5. Preparation and Confirmation before Operation ........... Chapter 1 2- 8
5.1 Preparation (Outline) for Pattern Program .............. Chapter 1 2- 8
5.1.1 Component Library Data .................................. Chapter 1 2- 8
5.1.2 Component Data............................................... Chapter 1 2- 9
5.1.2.1 Component Data ........................................ Chapter 1 2- 9
5.1.2.2 Tray Steps Information ............................... Chapter 1 2-10
5.1.2.3 Tray (L) Operation Data ............................. Chapter 1 2- 11
5.1.2.4 Automatic Offset X Setting........................ Chapter 1 2-12
5.1.3 Magazine Alternate Function ............................ Chapter 1 2-13
5.2 Program Change ..................................................... Chapter 1 2-14
5.2.1 Pallet Set-up ..................................................... Chapter 1 2-14
5.2.1.1 Precautions in Pallet Handling ................... Chapter 1 2-14
5.2.1.2 Tray Attachment to Pallet ........................... Chapter 1 2-14 -2
5.2.1.3 Tray Detachment from Pallet ..................... Chapter 1 2-16
5.2.2 Preparation of Magazine .................................. Chapter 1 2-16 -1
5.2.2.1 Precautions in Magazine Handling ............ Chapter 1 2-16 -1
5.2.2.2 Pallet Attachment to Magazine .................. Chapter 1 2-17
5.2.2.3 Pallet Detachment from Magazine............. Chapter 1 2-18
5.2.2.4 Partition Plate Removal Procedure
in Even Steps .......... Chapter 1 2-19
5.2.2.5 Partition Plate Installation Procedure
in Even Steps .......... Chapter 1 2-20
5.2.3 Attachment and Detachment of Magazine ....... Chapter 1 2-22
5.2.3.1 Attachment of Magazine ............................ Chapter 1 2-22
5.2.3.2 Detachment of Magazine ........................... Chapter 1 2-26
5.2.4 FEEDER (B) OFFSET Display ......................... Chapter 1 2-27
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