OM-1068-001.pdf - 第9页

Contents Page 01 12-003 8 Tg0252-PM-SO 6. Start Procedure of Automatic Operation ....................... Chapter 1 2-29 6.1 General Start Procedure .......................................... Chapter 1 2- 29 6.2 T emporar…

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Contents
Page
5. Operation Panel (Names and Functions) ..................... Chapter 1 1-10
6. Scope of Actions .......................................................... Chapter 1 1-12
Section 2 Before Automatic Operation ................................. Chapter 1 2- 1
1. Precautionary Items ...................................................... Chapter 1 2- 2
1.1 Touch Screen........................................................... Chapter 1 2- 2
2. INITIALIZATION Display ............................................... Chapter 1 2- 3
3. Power Source Check and Power-Up Procedures ......... Chapter 1 2- 6
4. Set-up and Flow Chart for Automatic Operation ........... Chapter 1 2- 7
5. Preparation and Confirmation before Operation ........... Chapter 1 2- 8
5.1 Preparation (Outline) for Pattern Program .............. Chapter 1 2- 8
5.1.1 Component Library Data .................................. Chapter 1 2- 8
5.1.2 Component Data............................................... Chapter 1 2- 9
5.1.2.1 Component Data ........................................ Chapter 1 2- 9
5.1.2.2 Tray Steps Information ............................... Chapter 1 2-10
5.1.2.3 Tray (L) Operation Data ............................. Chapter 1 2- 11
5.1.2.4 Automatic Offset X Setting........................ Chapter 1 2-12
5.1.3 Magazine Alternate Function ............................ Chapter 1 2-13
5.2 Program Change ..................................................... Chapter 1 2-14
5.2.1 Pallet Set-up ..................................................... Chapter 1 2-14
5.2.1.1 Precautions in Pallet Handling ................... Chapter 1 2-14
5.2.1.2 Tray Attachment to Pallet ........................... Chapter 1 2-14 -2
5.2.1.3 Tray Detachment from Pallet ..................... Chapter 1 2-16
5.2.2 Preparation of Magazine .................................. Chapter 1 2-16 -1
5.2.2.1 Precautions in Magazine Handling ............ Chapter 1 2-16 -1
5.2.2.2 Pallet Attachment to Magazine .................. Chapter 1 2-17
5.2.2.3 Pallet Detachment from Magazine............. Chapter 1 2-18
5.2.2.4 Partition Plate Removal Procedure
in Even Steps .......... Chapter 1 2-19
5.2.2.5 Partition Plate Installation Procedure
in Even Steps .......... Chapter 1 2-20
5.2.3 Attachment and Detachment of Magazine ....... Chapter 1 2-22
5.2.3.1 Attachment of Magazine ............................ Chapter 1 2-22
5.2.3.2 Detachment of Magazine ........................... Chapter 1 2-26
5.2.4 FEEDER (B) OFFSET Display ......................... Chapter 1 2-27
0112-002 7
Tg0252-PM-SO
Contents
Page
0112-003 8 Tg0252-PM-SO
6. Start Procedure of Automatic Operation ....................... Chapter 1 2-29
6.1 General Start Procedure.......................................... Chapter 1 2-29
6.2 Temporary Stop Procedure ..................................... Chapter 1 2-30
6.3 Start Procedure from “PAUSE” Mode...................... Chapter 1 2-30
7. Component Replenishment during
Automatic Operation ........................ Chapter 1 2-31
7.1 Component Replenishment in
“Component Shortage” Mode...................... Chapter 1 2-31
8. Stop Operation .............................................................. Chapter 1 2-34
8.1 General Stop Procedure .......................................... Chapter 1 2-34
8.2 Automatic Stop Procedure ....................................... Chapter 1 2-34
8.3 Emergency Stop Procedure .................................... Chapter 1 2-34
9. Interruption of Automatic Operation .............................. Chapter 1 2-35
10. Shut-Down Operation (End of Production) ................. Chapter 1 2-36
11. Others .......................................................................... Chapter 1 2-37
11.1 Operation of Multi-Layer Tray Feeder
from Main Machine Side ............... Chapter 1 2-37
11.1.1 Changing from “NEUTRAL” to “LINE” Mode .. Chapter 1 2-37
11.1.2 Zeroing Operation Maneuvered on
Main Machine Side ............... Chapter 1 2-38
11.1.2.1 Zeroing Operation Procedure
at “AUTO OPN SUB-MENU” Display .... Chapter 1 2-38
11.1.2.2 Operation Procedure
at “ZEROING OPERATION” Display .... Chapter 1 2-39
11.1.3 Tray Chuck Matrix Change Operations .......... Chapter 1 2-41
11.2 Tray Fixing Metals.................................................. Chapter 1 2-44
Section 3 LINE Mode Menu .................................................. Chapter 1 3- 1
1. LINE Mode .................................................................... Chapter 1 3- 2
2. Component Replenishment .......................................... Chapter 1 3- 4
2.1 To replenish components whenever necessary ...... Chapter 1 3- 6
2.2 Confirmation of “Component Replenishment
Completed” Mode before Machine Operation ...... Chapter 1 3- 8
Contents
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0112-003 9 Tg0252-PM-SO
3. Component Information ................................................ Chapter 1 3- 9
4. Matrix Change Operations ............................................ Chapter 1 3- 11
Section 4 LOCAL Mode Menu .............................................. Chapter 1 4- 1
1. LOCALMODE Display ................................................... Chapter 1 4- 2
2. Zeroing Operation ......................................................... Chapter 1 4- 3
3. MANUAL MODE Display ............................................... Chapter 1 4- 5
3.1 ELEVATOR UNIT Display ........................................ Chapter 1 4- 6
3.2 TRAVERSE UNIT Display ....................................... Chapter 1 4- 7
Chapter 2 Programming ................................. Chapter 2 1
Section 1 Offset Data............................................................ Chapter 2 1- 1
1. TRAY FEEDER OFFSET Display ................................. Chapter 2 1- 2
2. FEEDER (B) OFFSET Display ...................................... Chapter 2 1- 3
Chapter 3 Troubleshooting ......................... Chapter 3 1
Section 1 Cause and Remedy of Simple Trouble ................. Chapter 3 1- 1
1. Confirmation of Low Component
Pick-Up Rate (Handling Errors) ...................... Chapter 3 1- 2
2. Case: Power is not supplied to
the multi-layer tray feeder ........................... Chapter 3 1- 3
3. Case: Power is not supplied to the elevator shaft......... Chapter 3 1- 4
Section 2 Troubleshooting based on Error Indication ........... Chapter 3 2- 1
1. ERROR Display ............................................................ Chapter 3 2- 2
2. Remedial Procedure after Error Display ....................... Chapter 3 2- 3