YV180X_Mainte_E.pdf

i SED8013110 Contents Contents Safety and warranty 1. Safety ............................................................................................. 3 2. W arranty ..................................................…

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Contents
Safety and warranty
1. Safety ............................................................................................. 3
2. Warranty........................................................................................ 4
About this manual
1. Structure of this manual................................................................. 7
2. Overview of each chapter.............................................................. 8
3. Page layout .................................................................................... 9
Chapter 1 Inspection and maintenance
1. Precautions ................................................................................. 1-3
2. Inspection and maintenance ....................................................... 1-4
2.1 Daily inspection ................................................................. 1-4
2.2 Periodic inspection............................................................. 1-8
2.2.1 Weekly inspection................................................... 1-8
2.2.2 Monthly inspection ................................................. 1-9
2.2.3 6-month inspection ................................................. 1-9
2.3 Recommended grease ...................................................... 1-10
Chapter 2 Maintenance manager and Machine configuration mode
1. About the Maintenance manager ................................................ 2-3
2. Machine configuration mode ...................................................... 2-5
2.1 Option configuration <3/1/A1> .......................................... 2-6
2.1.1 Basic menu in OPTION CONFIG. mode................. 2-6
2.1.2 Detail menu in OPTION CONFIG. mode................ 1-8
2.2 ROM configuration <3/1/A2>........................................... 1-11
2.3 File configuration <3/1/A3>.............................................. 1-11
2.4 Warning lamp spec information <3/1/A4>........................ 1-12
2.5 Machine maintenance utility <3/1/A7> ............................ 1-12
2.6 Flying nozzle information <3/1/A8> ................................. 1-13
2.7 Head spec information <3/1/B1>...................................... 1-13
2.8 Feeder plate information <3/1/B2> ................................... 1-14
2.9 Nozzle spec information <3/1/B3>................................... 1-15
2.9.1 Nozzle spec common information ........................ 1-15
2.9.2 Nozzle spec type information ............................... 1-16
2.10 Feeder spec information <3/1/B3>.................................... 1-17
2.10.1 Feeder spec common information ......................... 1-18
2.10.2 Feeder spec type information ................................ 1-19
Chapter 3 Machine data edit mode
1. Machine data edit mode main menu........................................... 3-3
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2. Head ........................................................................................... 3-4
2.1 Vacuum level ..................................................................... 3-5
2.2 Offset ................................................................................. 3-6
2.3 Down offset........................................................................ 3-7
2.4 Nozzle correction .............................................................. 3-8
2.5 R axis accuracy .................................................................. 3-9
3. Camera ..................................................................................... 3-10
3.1 Coordinate/spec ............................................................... 3-10
3.2 Vision parameter .............................................................. 3-11
4. Machine .................................................................................... 3-12
4.1 Feeder plate offset ............................................................ 3-13
4.2 Software limits.................................................................. 3-18
4.3 Position ............................................................................ 3-19
5. Other ........................................................................................ 3-20
5.1 RS-232C ........................................................................... 3-20
6. Precision ................................................................................... 3-21
6.1 MultiCam Marker ............................................................. 3-21
Chapter 4 Machine adjust mode
1. Machine adjust mode main menus.............................................. 4-3
2. Utility <3/3/A> ........................................................................... 4-4
2.1 Vacuum ON/OFF <3/3/A1> <3/3/A2>................................ 4-4
2.2 Pickup component <3/3/A3>.............................................. 4-5
2.3 Dump component <3/3/A4> .............................................. 4-7
2.4 Change nozzle <3/3/A5>.................................................... 4-7
2.5 Head down valve <3/3/A6> ............................................... 4-8
2.6 Change speed <3/3/A7> ..................................................... 4-8
2.7 Search origin <3/3/A8> ...................................................... 4-9
3. Adjust target <3/3/B1> ............................................................. 4-10
3.1 Software limits.................................................................. 4-11
3.2 Position (machine coordinates)......................................... 4-14
3.3 Pickup/mount vacuum levels............................................ 4-33
3.3.1 Pickup vacuum level............................................. 4-33
3.3.2 Mount vacuum level ............................................. 4-35
3.4 Moving camera ................................................................ 4-37
3.4.1 Adjusting the FOV & focus.................................... 4-38
3.4.2 Adjusting the moving camera lighting level........... 4-41
3.4.3 Calibrating the moving camera scale..................... 4-45
3.5 Multi-vision camera ......................................................... 4-50
3.5.1 Adjusting the FOV & focus.................................... 4-51
3.5.2 Adjusting the lighting level.................................... 4-55
3.5.3 Calibrating the multi-vision camera scale.............. 4-58
3.5.4 Adjusting the dual-direction recognition offset ...... 4-62
3.5.5 Marker .................................................................. 4-65
3.6 R-axis accuracy offset ....................................................... 4-67
4. Other commands ...................................................................... 4-71
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Chapter 5 Manual mode
1. Manual mode main menu ........................................................... 5-3
2. I/O utility <3/4/A> ..................................................................... 5-4
2.1 Input/output monitor <3/4/A1>........................................... 5-4
2.2 Feeder out monitor <3/4/A2> ............................................. 5-6
2.3 Vacuum IN monitor <3/4/A4> ............................................ 5-6
2.4 Change nozzle <3/4/A5>.................................................... 5-7
2.5 Conveyor units <3/4/A0> ................................................... 5-7
3. Servo control <3/4/B> ................................................................ 5-8
3.1 Select servo motor <3/4/B1> .............................................. 5-8
3.2 Running speed <3/4/B2> .................................................... 5-8
3.3 Point move <3/4/B3> ......................................................... 5-9
3.4 Initialize servo origin <3/4/B6> .......................................... 5-9
3.5 Exit from manual <3/4/B0>............................................... 5-10
Chapter 6 Conveyor unit and air supply unit adjustment
1. Adjusting the conveyor unit ........................................................ 6-3
1.1 Adjusting the air valve ........................................................ 6-4
1.2 Conveyor speed ................................................................. 6-6
1.3 Adjusting the conveyor belt tension.................................... 6-9
1.4 Adjusting the W-axis initial position ................................. 6-10
1.5 Y-axis (A/B table) initial position ....................................... 6-11
1.6 PCB detection sensors ...................................................... 6-13
2. Air supply unit .......................................................................... 6-16
2.1 Air pressure regulator ....................................................... 6-16
2.2 Pressure-drop detection level ........................................... 6-17
Chapter 7 Troubleshooting
1. Pickup errors............................................................................... 7-3
1.1 Chip components ............................................................... 7-3
1.2 QFP components................................................................ 7-4
2. Mounting errors .......................................................................... 7-5
2.1 Chip components ............................................................... 7-5
2.2 QFP components................................................................ 7-6
3. Recognition errors ...................................................................... 7-7
3.1 Chip components ............................................................... 7-7
3.2 QFP components................................................................ 7-8
3.3 Mark .................................................................................. 7-9
4. Conveyor .................................................................................. 7-10
5. Feeder ....................................................................................... 7-11
6. FNC nozzles.............................................................................. 7-12
7. Others....................................................................................... 7-13