YV180X_Mainte_E.pdf - 第20页

1 -10 Service Manual Chapter 1 SED8013110 1 Inspection and maintenance 2.3 Recommended grease Use the following grease specif ied by Y AMAHA or Y AMAHA sales dealer and apply it mainly to the parts for each axis. Use mac…

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1
-9
SED8013110
Service Manual
Chapter 1
1
Inspection and maintenance
2.2.2 Monthly inspection
Monthly checkpoints
45102-D8-00
Check for damage, wear and tension.
Adjust the tension or replace the belt if
necessary.
Check the actuation timing. Adjust the
speed if necessary.
Check that each sensor works correctly.
Remove dust and debris, and apply a thin
coat of grease by hand.
Remove dust and debris, and apply a thin
coat of grease by hand.
Check for damage, wear and tension.
Adjust the tension or replace the belt if
necessary.
Check for bend or deform of the hook.
Replace if found.
Check for damage, wear and tension.
Adjust the tension or replace the belt if
necessary.
Check for excessive slack and damage.
Adjust or replace if necessary.
Check for looseness and damage.
Connect securely or replace if necessary.
Checkpoints Check items Notes
Conveyor
X, Y, Z, W axes
W axis
T axis
R axis
Wire harness
Conveyor belt
Conveyor units
Ball screw
Linear guide
Ball screw
Linear guide
PCB transfer belt
Timing belt
Spline belt
Transfer hook
Wire harness
Connector
1.3 in
Chapter 6
1.1 in
Chapter 6
2.2.3 6-month inspection
6-month checkpoints
45103-D8-00
Remove dust or debris with an air gun.
Replace the filter if exceedingly dirty.
Check for clog in the air path of the spline
shaft. Clean if clogged.
Check for damage, wear and tension.
Adjust the tension or replace the belt if
necessary.
Clean the FD drive using a commercially
available head-cleaning disk.
Checkpoints Check items Notes
Ejector
(Vacuum
generator)
Spline shaft
W axis
Other
Air filter
Air path
Timing belt
FD drive
1
-10
Service Manual
Chapter 1
SED8013110
1
Inspection and maintenance
2.3 Recommended grease
Use the following grease specified by YAMAHA or YAMAHA sales dealer
and apply it mainly to the parts for each axis. Use machine oil to lubricate
the parts used in nozzles.
Recommended grease
45104-C0-00
Product name/
Type No.
Thickening agent
Consistency
Condensation point
Operating temperature
NSK 1 Albania No.2
Lithium
Approx. 272 to 280
Approx. 182°C to 198°C
Approx. -25°C to +130°C
Unilube No.2
Daphne
Eponex No.2
Manufacturer NSK SHELL Kyodo Yushi Idemitsu
Chapter 2
Maintenance manager and
Machine configuration mode
This chapter explains the Maintenance Manager of the YAMAHA
VIOS software for adjusting the machine and data. This chapter also
describes parameters used in MCH_CONFIG (machine configura-
tion) mode to make settings according to the machine specifications
and options connected to the machine.
1. About the Maintenance manager ......................................... 2-3
2. Machine configuration mode ............................................... 2-5
2.1 Option configuration <3/1/A1> ................................................2-6
2.1.1 Basic menu in OPTION CONFIG. mode 2-6
2.1.2 Detail menu in OPTION CONFIG. mode 1-8
2.2 ROM configuration <3/1/A2>................................................. 1-11
2.3 File configuration <3/1/A3> ................................................... 1-11
2.4 Warning lamp spec information <3/1/A4>.............................. 1-12
2.5 Machine maintenance utility <3/1/A7> .................................. 1-12
2.6 Flying nozzle information <3/1/A8>.......................................1-13
2.7 Head spec information <3/1/B1> ...........................................1-13
2.8 Feeder plate information <3/1/B2>.........................................1-14
2.9 Nozzle spec information <3/1/B3>.........................................1-15
2.9.1 Nozzle spec common information1-15
2.9.2 Nozzle spec type information 1-16
2.10 Feeder spec information <3/1/B3> ......................................... 1-17
2.10.1 Feeder spec common information 1-18
2.10.2 Feeder spec type information 1-19