YCP10 Users_E.pdf - 第244页

1-2 1 Maintenance 1.2 Impor tance of periodic inspections and cleaning P eriodic inspections and cleaning are extremely important maintenance tasks. F ailure to perform inspections and cleaning will prevent the mac hine …

100%1 / 288
1-1
1
Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
n
Air
• Use a supply air pressure of at least 0.45 MPa.
• Use an air hose with an inside diameter (I.D.) of at least 8 mm.
• Use clean air obtained via an air dryer and air filter.
n
Power
Item Description
Power supply Single-phase AC 200/208/220/230V ±20V
Frequency 50 Hz or 60 Hz
Power supply capacity 6.9kVA (excluding optional air conditioner)
Average power consumption 0.71kW
Power supply connection Power cable conductor cross-section area: 6.0 mm
2
or more
c
CAUTION
When installing an earth leakage breaker on the host unit, its sensitivity current must be 30mA or more.
n
Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity
Functions guaranteed 20 to 80% (no dew condensation allowed).
Recommended operating humidity range: 50 to 60%
Temperature
Functions guaranteed within 15 to 30°C.
Machine accuracy guaranteed within 23°C ± 28°C.
Recommended operating temperature range within: 23 to 26%
Atmosphere
No dust or powder particle. No organic solvent vapor, sulfurous acid gas, chlorine gas
and flammable gases, etc.
Noise value 78 dB or less
Transient voltage
category
*1
category II
Degree of pollution
*1
degree 2
Altitude 1000 m or less above sea level
Installation floor condition
Flat level location sturdy enough so no vibration occurs during operation.
Concrete floor, or floor with strength and stiffness equivalent to concrete.
Wooden floor, office floor, and grating floor are not allowed.
Floor load-bearing strength Approx. 850 kg/m
2
or more
Ambient noise No excessive noise. Machine operation sound and warning should be clearly heard.
Ambient lighting High-intensity light such as sunlight should not strike the vision system.
*1
Conforming to
IEC60664-1
n
NOTE
When using an industrial humidifier as static electricity prevention measures, be sure to use water equivalent to the DI
water.
1-2
1
Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component mounting
problems or equipment breakdowns.
Examples:
• Dirty optical system (camera, lighting, etc.) may cause recognition errors.
• Poor greasing of axes may cause abnormal noises.
• Poor inspections such as of valves may cause errors in PCB clamping and conveying.
As these examples show, failure to make inspections may lead to equipment problems. We strongly recommend
you perform periodic inspections and cleaning to ensure the machine is used under optimal conditions.
1-3
1
Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use. This section also describes how the user can easily replace parts when
a breakdown occurs.
2.1 Maintenance tools
2.1.1 Cleaning tools
n
Cleaning tools (Option)
Product Name Parts List Designation Parts No. Note
Cotton swab sticks SWAB KGA-M3802-00X
CLEANER, VISION SET
(KHW-M3801-A0X)
Lens blower brush BLOWER KGA-M3803-00X
Lens cleaner CLEANER, LENS KGA-M3801-00X
Vacuum ASSY VACUUM ASSY KHY-M88V0-A0X For cleaning (vacuum)
Air blow tool Air blow tool KU4-M8590-00X
c
CAUTION
Part numbers are subject to change without prior notice. Please contact our sales representative before ordering.
2.1.2 Lubricating tools and grease
n
Lubricating and greasing tools (Tools supplied with the machine or purchase options)
Product Name Parts List Designation Parts No. Note
Grease
(for ball screws and guides on all axes)
GREASE PACK (NSL) K48-M3856-00X
Standard part supplied with
machine, NSL grease
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
•
Option
•
GREASE GUN SET
KHW-M3852-A0X
Nozzle (chuck flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Cleaning wiper WIPER KGS-M3840-00X Option
c
CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
n
Precautions when handling grease
w
WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
w
WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
w
WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
c
CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.