YCP10 Users_E.pdf - 第251页

2-4 2 Inspection and maintenance 2. Periodic maintenance items 2.1 Periodic inspection (W eekly/Monthly) In addition to daily inspection, periodic inspections (weekly and monthly) are essential to ensure safe and efficie…

2-3

Inspection and maintenance

1.2 Cleaning the camera protective glass

Dirt or dust particles sticking to the protective glass of the mask (stencil) camera unit may cause recognition

errors.

To ensure the safety, make sure that the emergency stop button is pressed or the machine power switch is

turned off before starting this work.

Items to be prepared

• Lens blower brush (option)

• Lint-free cleaning cloth or paper towel

• Lens cleaner (option)

Remove dust on the protective glass

with the lens blower brush.

53201-N1-00

TIP

The lens blower brush is an optional part.

Wipe the protective glass with a

lint-free cleaning cloth.

Apply a few drops of lens cleaner to a

lint-free cleaning cloth and wipe the

protective glass.

53202-N1-00

Blowing off dust with the blower brush

Step 1

Lens blower brushProtective glass

Wiping the protective glass with a lint-free cleaning cloth

Step 2

Lint-free cleaning cloth

2-4

Inspection and maintenance

2. Periodic maintenance items

2.1 Periodic inspection (Weekly/Monthly)

In addition to daily inspection, periodic inspections (weekly and monthly) are essential to ensure safe and

efficient use of the machine.

We recommend setting an earlier inspection interval if parts are subject to frequent usage.

2.1.1 Parts to be replaced during periodic replacement

If parts need to be replaced as a result of the periodic inspection, use the spare parts listed below.

Replacement parts (conveyor related)

Part No. Part name Q'ty Location used Replacement interval

KLV-M9123-00X PLATE, CONV. EDGE 1 Board clamp

Replace the part according to the

worn away status observed during

inspection.

KLV-M9127-00X BELT, CONV. 1

Conveyor transfer belt

(hereafter "Type A")

KLV-M9127-01X BELT, CONV. 1

Conveyor transfer belt

(hereafter "Type B")

Replacement parts (filter related)

Part No. Part name Q'ty Location used Replacement interval

KGR-M9934-F0X

FILTER, SPARE 3 Filter of ejector for mask vacuum

Replace the filter 1 or 2 years

after delivery. As a general guide,

replace the filter if it becomes

dirty when checked from the

outside.

KGY-M3710-40X

INL, FILTER ELEMENT 1 In front of blower on machine front

KLC-M8506-00X

FILTER ELEMENT 1 Air filter for primary air supply

As a general guide, replace the

filter if it becomes dirty when

checked from the outside

LG0-M86A2-10X

MIST FILTER ELEMENT 1 Mist filter for primary air supply

KLV-M1319-00X FILTER, FAN 2 Filter for machine cooling fan

CAUTION

Parts (Part No.) listed above is current as of the issue date of this manual. When ordering a replacement part, please

check for the latest information.

CAUTION

Part Nos. are subject to change without prior notice. When ordering a replacement part, contact your local sales

dealer to check its part No.

2.1.2 List of periodic inspection checkpoints

Use the inspection check sheet to periodically inspect the machine.

The inspection check sheet describes the contents of the inspections to be performed weekly or monthly in

addition to the daily inspection described in the previous section.

Make a copy of the inspection check sheet (sample) stated on the next page and use it for the periodic

inspection. Or, it is recommended that the customer prepares an appropriate inspection sheet in such format

and properly perform the periodic inspection with it.

CAUTION

Periodic inspections must be performed by or under the direction of person who has received training from YAMAHA

or a YAMAHA sales representative.

2-5

Inspection and maintenance

CAUTION

Warm up the machine and wipe away excess grease before greasing up the lubrication points.

Inspection check sheet (Sample)

Section Check item Checkpoint Contents of inspection/work

Weekly (Date) Monthly

/ / / / /

Cleaning Lubrication

Conveyor

unit

Edge clamp

Entrance/exit

stopper

Operation,

sensor

• Check that the edge clamp functions at

an air pressure level of 0.1 MPa or less.

• Check that the edge plate (metallic part

of the edge clamp) for wear.

• Check that the sensor of the entrance/

exit stopper responds correctly.

Board flap

Contamination

on backside of

flap

Operation,

sensor

• Check that the sensor responds

correctly.

* Clean the solder contamination on the

backside.

Conveyor

transfer belt

Contamination,

napped surface,

operation

• Check the board transfer belt for

contamination, wear, or napping.

* Clean the sensor surface if any dust or

lint is on it.

Push-up plate

Operation,

contamination

on top surface

• Check that the push-up plate is leveled

without noise when operating it with the

board set.

* Remove the matrix plate and clean the

top surface of the plate.

PU-axis

Ball screw

Guide

• Check for foreign matter or solder

sticking.

* As needed, wipe away excess grease

after the grease has been applied.

W-axis timing

belt

Crack,

deterioration

• Check the belt for wear and the belt

tension.

* If the belt deteriorates, replace it.

W-axis conveyor

auto width

adjustment

Ball screw

Guide

• Check for foreign matter or solder

sticking.

* As needed, wipe away excess grease

after the grease has been applied.

Mask vacuum

Operation

Vacuum filter

• Check that the mask vacuum functions

correctly.

* Check the filter. Clean or replace the

filter if necessary.

MX-axis

Ball screw

Guide

• Check the MX-axis unit for foreign

matter or solder sticking.

* As needed, wipe away excess grease

after the grease has been applied.

Vision

camera unit

Mask camera

Contamination

on light lens

Lighting status

• Check the light lens for contamination.

• Turn on each light individually to check

that it is lit correctly.

CX-axis

Ball screw

Guide

• Check for foreign matter or solder

sticking.

* As needed, wipe away excess grease

after the grease has been applied.

Board camera Lighting status

• Turn on each light individually to check

that it is lit correctly.

Inspection

camera (OP)

Lighting status

• Turn on each light individually to check

that it is lit correctly.

X-, Y-, and

Z-axis

X1-axis, X2-axis

Ball screw

Guide

• Check for foreign matter or solder

sticking.

* As needed, wipe away excess grease

after the grease has been applied.

Caution : Remove the Y-axis cover for

maintenance.

Y-axis

Ball screw

Guide

Z-axis

Ball screw

Guide

Printing

head

SY-axis

Ball screw

Guide

• Check for foreign matter or solder

sticking.

* As needed, wipe away excess grease

after the grease has been applied.

SZ-axis

Ball screw

Guide

Guide shaft

Spring