YCP10 Users_E.pdf - 第246页

1-4 1 Maintenance 2.2 Required tools Prepare the following tools and items necessary for maintenance. n T ool list : Supplied with machine, : Option Name Description Remarks Phillips screwdriver Large, small D-2 Slotted …

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1-3
1
Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use. This section also describes how the user can easily replace parts when
a breakdown occurs.
2.1 Maintenance tools
2.1.1 Cleaning tools
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Cleaning tools (Option)
Product Name Parts List Designation Parts No. Note
Cotton swab sticks SWAB KGA-M3802-00X
CLEANER, VISION SET
(KHW-M3801-A0X)
Lens blower brush BLOWER KGA-M3803-00X
Lens cleaner CLEANER, LENS KGA-M3801-00X
Vacuum ASSY VACUUM ASSY KHY-M88V0-A0X For cleaning (vacuum)
Air blow tool Air blow tool KU4-M8590-00X
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CAUTION
Part numbers are subject to change without prior notice. Please contact our sales representative before ordering.
2.1.2 Lubricating tools and grease
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Lubricating and greasing tools (Tools supplied with the machine or purchase options)
Product Name Parts List Designation Parts No. Note
Grease
(for ball screws and guides on all axes)
GREASE PACK (NSL) K48-M3856-00X
Standard part supplied with
machine, NSL grease
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
•
Option
•
GREASE GUN SET
KHW-M3852-A0X
Nozzle (chuck flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Cleaning wiper WIPER KGS-M3840-00X Option
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
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Precautions when handling grease
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
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WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
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CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.
1-4
1
Maintenance
2.2 Required tools
Prepare the following tools and items necessary for maintenance.
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Tool list
: Supplied with machine, : Option
Name Description Remarks
Phillips screwdriver Large, small D-2
Slotted (flat-blade) screwdriver Large, small
Phillips precision screwdriver
Hex wrench set 1 set HEX, WRENCH SET
Grease gun Supplying grease
Air blow tool Cleaning.
Precision wrench set
Vacuum assembly
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Other tool list
Name Description
Cleaning paper Use lint-free cleaning paper or wipes (for clean room use).
Square cloth Preventing parts from being lost or contaminated. (2 sheets).
Cleaning alcohol Use IPA (isopropyl alcohol) or ethanol.
Permanent marker Marking when replacing conveyor belt.
ADHESIVE FILM : KW3-M8601-00X
Covering board surface with adhesive film to prevent board from solder
contamination during test print or rolling
Plastic spatula Removing belt wear debris adhearing to conveyor pulley
Tension meter Replacing conveyor belt or checking belt tension.
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Safety goggles and mask
Name Description
Protective (dust-proof) glasses
Always wear these goggles and mask when using IPA (isopropyl alcohol)
or when performing air blow with an air blow tool.
Always wear these glasses and mask when handling grease.
Protective (dust-proof) mask
Protective gloves
Always wear these glasses and mask when handling grease.
Chapter 2 Inspection and maintenance
Before beginning inspection or maintenance work, be sure to read "1. Precautions" in this chapter and follow the instructions.
Contents
Before beginning work 2-1
1. Inspection and maintenance 2-2
1.1 Daily inspection 2-2
1.2 Cleaning the camera protective glass 2-3
2. Periodic maintenance items 2-4
2.1 Periodic inspection (Weekly/Monthly) 2-4
2.1.1 Parts to be replaced during periodic replacement 2-4
2.1.2 List of periodic inspection checkpoints 2-4
2.2 Parts recommended for periodic replacement 2-6
2.3 Adjusting the conveyor transfer belt tension 2-7
2.3.1 Belt Type A 2-8
2.3.2 Belt Type B 2-10
2.5 Inspecting and cleaning the air/mist filters 2-11
3. Replacing the consumable parts 2-13
3.1 Replacing the unit 2-13
3.2.1 Metal squeegee scraper 2-14
3.2.2 Urethane squeegee scraper 2-15
3.3 Suction-blower unit 2-17
3.3.1 Replacing the filter 2-17
3.3.2 Replacing the blower hose 2-18
3.4 Cleaning/replacing filter for mask vacuum chuck 2-20
3.5 Replacing the conveyor transfer belt 2-21