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Contents Page Cont-2 AIL01EDTP Section 1 Scope ............................................................ 1 - A 1. Outline of Data ............................................................................... 1- 1 Se…

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Contents
Page
Cont-1 AIL01E-P
Before Use ............................................................................................ 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 5
Limited Warranty............................................................................ 5
Installation/Transfer and After-Sale Service ................................... 7
Requirements, Orientation, and Training for Operators................. 7
About Specification Change ........................................................... 8
About Disposal of Machine ............................................................ 8
Other Precautionary Items............................................................. 8
Safety Precautions
1. About Safety Precaution Labels .....................................................Safe- 1
2. Common Precautionary Items .......................................................Safe- 3
Basic Precautions .........................................................................Safe- 3
Precautions before Use .................................................................Safe- 4
Notes on Machine Operations .......................................................Safe- 6
General Precautions (Feeder Carriage Section) ...........................Safe- 8
Precautionary Items on Feeder Carriage Section
during Automatic Operation.....................................Safe-11
Precautionary Items on Feeder Carriage Section
during Setup Operation ...........................................Safe-12
Notes on Installation, Transfer, and Maintenance ..........................Safe-13
Notes on Maintenance ...................................................................Safe-14
3. Safety-Related Functions ..............................................................Safe-15
Safety Switches .............................................................................Safe-15
Module Protection Sensors ............................................................Safe-21
4. Alert Labels ....................................................................................Safe-24
Location of Alert Labels ..................................................................Safe-25
Alert Labels and Description ..........................................................Safe-31
5. Precautionary Items for Correct Operations..................................Safe-41
Requirements for Installation .........................................................Safe-41
Precautionary Measures before Installation ...................................Safe-42
Power Supply .................................................................................Safe-43
Air Supply .......................................................................................Safe-44
Data Backup Operation .................................................................Safe-44
Computer Viruses ..........................................................................Safe-44
Power Failure.................................................................................Safe-45
Built-In Computer ...........................................................................Safe-45
Note on Startup Operation (Running-In Operation) ........................Safe-45
Contents ................................................................................................Cont- 1
0502-002
Contents
Page
Cont-2 AIL01EDTP
Section 1 Scope ............................................................ 1- A
1. Outline of Data ...............................................................................1- 1
Section 2 Pattern Program ............................................ 2- A
1. Outline of Pattern Program ............................................................2- 1
1.1 Composition of Pattern Program.............................................2- 1
1.1.1 Outline of Various Data ...................................................2- 2
1.1.2 Input Procedure of Each Data .........................................2- 2
1.2 Composition of Operation Data ...............................................2- 3
1.3 Composition of Placement Feeder Location Data ..................2- 5
1.4 Composition of Placement Data .............................................2- 6
2. Pattern Program ............................................................................2- 7
2.1 Types of P.C.B.’s and Required Data ......................................2- 7
2.2 Pattern Program Name ...........................................................2- 13
2.3 Operation Data ........................................................................2- 13
2.4 Placement Feeder Location Data............................................2- 40
2.5 Placement Data ......................................................................2- 43
3. Example of Pattern Program Creation ..........................................2- 58
3.1 Single Pattern ..........................................................................2- 58
3.2 Single Pattern (P.E.C. Recognition Function Enabled) ...........2- 61
3.3 Repetitive Patterns ..................................................................2- 64
3.4 Repetitive Patterns (Unit P.C.B. B.B.R. Enabled) ...................2- 66
3.5 Repetitive Patterns
(Unit P.C.B. B.B.R. Function Enabled) ...........................2- 69
3.6 Repetitive Patterns (Block Sorting Enabled) ...........................2- 72
3.7 Repetitive Patterns
(Polar Coordinate Conversion Function) .......................2- 75
3.8 Multi-Model Repetitive Patterns ...............................................2- 76
4. "Pattern Program" Edit Window.....................................................2- 78
4.1 Basic Operation ......................................................................2- 78
4.1.1 Window Layout ...............................................................2- 78
4.1.2 Composition of "Pattern Program" Edit Window ............2- 80
4.1.3 Basic Usage of Text Boxes .............................................2- 85
4.1.4 Saving a Pattern Program...............................................2- 90
0409-001
Contents
Page
Cont-3 AIL01EDTP0409-001
4.2 "Operation Data" Tab ...............................................................2- 91
4.2.1 "P.C.B. Data" Tab ............................................................2- 91
4.2.2 "P.E.C. Recognition Data" Tab ........................................2- 94
4.2.3 "P.E.C. Recognition Mark Data" Tab................................2- 95
4.2.4 "Setup Data" Tab .............................................................2- 96
4.3 "Placement Feeder Location" Tab ...........................................2- 97
4.3.1 "Feeder Carriage" Tabs ...................................................2- 97
4.3.2 "Component ID List" Window ..........................................2-102
4.4 "Placement Data" Tab .............................................................2-105
4.4.1 "U01" to "Un" Tabs ...........................................................2-105
4.4.2 "P-data" Tab ....................................................................2-107
4.4.3 "O-data" Tab ....................................................................2- 111
Section 3 Component Library ........................................ 3- A
1. Outline of Component Library ........................................................3- 1
1.1 Purpose ...................................................................................3- 1
1.2 Component IDs and Component Library Data ........................3- 1
2. "Selection of component ID" Window ............................................3- 2
2.1 Window Layout ........................................................................3- 2
2.2 "Selection of component ID" Window ......................................3- 3
2.3 Basic Usage of the
"Selection of component ID" Window ..................................... 3- 7
2.3.1 Type Addition ...................................................................3- 7
2.3.2 Deleting a Component ID ................................................3- 9
2.3.3 Copying a Component ID ................................................3- 9
2.3.4 Renaming a Component ID ............................................3- 10
2.3.5 Creating a Link ID............................................................3- 10
2.3.6 Merging Component IDs ................................................. 3- 11
2.3.7 Property of Component ID ..............................................3- 12
3. "Component Library" Edit Window .................................................3- 14
3.1 Toolbar and Icons ....................................................................3- 14
3.2 "Shape Data" Tab ....................................................................3- 17
3.2.1 "Mold Size" Tab ...............................................................3- 17
3.2.2 "Comer Data" Tab ...........................................................3- 19
3.2.3 "Edge Data" Tab ..............................................................3- 20
3.2.4 "Lead Data" Tab (Simple Shape) ....................................3- 21
3.2.5 "Lead Data" Tab (Complex Shape) .................................3- 24