YSD_Users_E.pdf - 第367页
1-3 1 Maintenance 2. Preparing for maintenance tasks T asks described in this section focus mainly on replacing par ts (consumable parts) that might cause a gradual loss of machine functions during use. 2.1 T ools and ma…
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Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component mounting
problems or equipment breakdowns.
Examples:
• Dirty nozzles might cause mistakes in component recognition and cause mounting errors.
• Dirty air paths may cause frequent dispensing errors or component pickup and placement errors.
• Inadequate feeder and feeder plate inspections may cause pickup errors.
• Dirty optical system (camera, lighting, etc.) may cause recognition errors.
• Poor greasing of axes may cause abnormal noises.
• Poor inspections such as of valves may cause errors in PCB clamping and conveying.
As these examples show, failure to make inspections may lead to equipment problems. We strongly recommend
you perform periodic inspections and cleaning to ensure the machine is used under optimal conditions.
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Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use.
2.1 Tools and materials supplied with machine
The following tools and items are supplied with the machine.
Parts supplied with machine
Standard parts
Air blow tool
Lithium-based grease
Test board
Lint-free paper wipe
Dispensing liquid disposal cup
Ceramic plate
Cleaning pin
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Parts supplied with machine (Standard parts)
Product Name Parts List Designation Parts No. Note
Air blow tool AIR BLOW TOOL KU4-M8590-00X
Test board TEST BOARD KV6-M3801-00X
Lint-free paper wipe WIPER KGS-M3840-00X
Cleaning pin NEEDLE, PIERCE UNIT KM4-M3810-00X For nozzle cleaning
Lithium-based grease GREASE PACK K48-M3856-00X NSL 80g
Dispensing liquid disposal cup CUP KLR-M9372-00X 10 cups
Ceramic plate PLATE, DISPENSE KLR-M9417-00X 2 plates for dot dispensing
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Maintenance
2.2 Separately sold options
The following maintenance tools are sold separately as options.
Optional parts
GREASE GUN SET Roll paper for dot station
Bent type nozzle
Standard nozzle
Flexible nozzle
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Optional parts
Product Name Parts List Designation Parts No. Note
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
GREASE GUN SET
KHW-M3852-A0X
Nozzle (flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Roll paper for dot station
ROLL PAPER KM4-M9330-01X 1 roll
ROLL PAPER 10 KLR-M8C03-00X 10 roll
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Precautions when handling grease
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
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WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
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CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.
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CAUTION
Always use the specified type of grease and apply it to the specified points. Failure to follow the correct greasing
procedures may damage the machine.