CM602all_EJM8AESM_Service Manual.pdf - 第227页
Since the feeder cover is left removed, block the "Tape float sensor 1" with tape or an equivalent tool when installing the cart. Install the feeder change cart. Maintenance Adjustment 3 2 See Section "5-8…
Prepare jigs, feeders, boards, etc. 1 to 10
Adjust the pickup position. 11 to 12 If a pickup error occurs, accurate teaching
may not be carried out.
Warm up the machine. 13 to 17 Test run of machine
Teach "Shadow" mounting position. 18 to 24 Teach. Place components. Recognize with
head camera. Specify offset (Auto)
Precision test (Placement accuracy test) (1) 25 to 30 Place components. Recognize with head
camera. Measure placement results.
Check precision (accuracy) (1) 31 to 32 Display the precision data.
Enter mounting position offset. 37 Calculate offset from the precision
data and enter it into "Mount position" of
Machine Parameters manually.
Precision test (Placement accuracy test) (2) 25 to 30 Test after entering the mounting position
offset.
Check precision (accuracy) (1) 31 to 32 Display the precision data.
Cpk displayed on CM602 monitor:
Guidance: 1.8 or more
(Equivalent to Cpk 1.5 or more with Panasonic
tester.)
Teach "Direct" mounting position
Prepare jigs, feeders, a board, etc. 33 to 36
Follow the "Shadow" teaching procedures.
Maintenance Adjustment
1
Flow Chart of Mounting Position Teaching
ITEM
Light Transfer-Head Assembly (8 nozzles)
REMARKS
EJM8A-E-SMA040207-A01-00
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Since the feeder cover is left removed,
block the "Tape float sensor 1" with tape
or an equivalent tool when installing the
cart.
Install the feeder change cart.
Maintenance Adjustment
3
2
See Section "5-8-1. Feeder
Cart Installation and
Removal"
Tape
4
ITEM
Place double-sided transparent tape on the glass board.
Double-sided tape
240×215 TH-2.4 glass
board
REMARKS
Enter "0" into "Mount position offset."
Light Transfer-Head Assembly (8 nozzles)
Components will be placed here.
Tape size 80 x 80 approx.
80mm
80mm
Origin
EJM8A-E-SMA040207-A01-00
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Component type:
1005R with sharp corners
Td4Z4C-a-SHA :Type A High-speed head shadow teaching
Td4Z4C-a-DIR :Type A High-speed head direct teaching
Td4Z4C-b-45D :Type B Multi-purpose head 45°teaching
Td4Z4C-b-90D :Type B Multi-purpose head 90°teaching
Td4Z4C-c-S45
:Type C High-speed shadow teaching, Multi-purpose head 45°teaching
Td4Z4C-c-D90
:Type C High-speed direct teaching, Multi-purpose head 90°teaching
* Type A: High-speed heads at Stages A and B
* Type B: Multi-purpose heads at Stages A and B
* Type C: High-speed head at Stage A, Multi-purpose head at Stage B
6
7
8
Set Component 1005 onto a 2-mm pitch tape feeders.
Adjust the width of the conveyors manually.
5
Data type:
ITEM REMARKS
Maintenance Adjustment Light Transfer-Head Assembly (8 nozzles)
Load data.
Place one feeder onto Position 5 of each side: Front and Rear.
Component 1005R: 2 reels
OK
NG
1005R
(1)
(2)
(3)
EJM8A-E-SMA040207-A01-00
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