CM602all_EJM8AESM_Service Manual.pdf - 第8页

CM602- L S ervic e Man u al 8 6. OPTIONA L ACCESSORY PA RTS REPL A CEMENT ..... 6 -1 6.1 Nozzle Changer U nit (8-no zzle type).................................................................... 6-1 6.1. 1 Sl ide Cyli nd…

CM602-L

Service Manual

5.10 12-Nozzle Head Unit.........................................................................................5-10

5.10.1 12-Nozzle-Head-Unit Replacement ........................................................................... 5-10-1

5.10.2 Spline Shaft Replacement......................................................................................... 5-10-2

5.10.3 Vacuum-Switching-Valve Replacement..................................................................... 5-10-3

5.10.4 Blow-Valve Replacement .......................................................................................... 5-10-4

5.10.5

Belt Replacement ...................................................................................................5-10-5

5.10.6

-axis Motor Replacement......................................................................................... 5-10-6

5.10.7 Vacuum Sensor Replacement................................................................................... 5-10-7

5.10.8

Unit Removal.......................................................................................................... 5-10-8

5.10.9 Removing the Upper Frame and the Z-axis Unit........................................................ 5-10-9

5.10.10 Clamp Arm Replacement ...................................................................................... 5-10-10

5.11 12-Nozzle Head Teaching ................................................................................5-11

5.11.1 Head Camera Adjustment --- Focus and

................................................................ 5-11-1

5.11.2 Board Recognition Camera --- X and Y-axis Origin Offset ......................................... 5-11-2

5.11.3 Z-axis Origin Offset ................................................................................................... 5-11-3

5.11.4 Chip Recognition Camera ---

-Axis Origin Offset ..................................................... 5-11-4

5.11.5 Conveyor-Width-Adjusting Axis Origin Offset ............................................................ 5-11-5

5.11.6 Determining the Mounting Height and Positioning the Board..................................... 5-11-6

5.11.7 XY Plane Calibration ................................................................................................. 5-11-7

5.11.8 Pickup Position.......................................................................................................... 5-11-8

5.11.9 Light Intensity............................................................................................................ 5-11-9

5.11.10 Nozzle Exchange Position..................................................................................... 5-11-10

5.11.11 Mounting Position.................................................................................................. 5-11-11

5.11.12 12-Nozzle-Head-Teaching Jig ............................................................................... 5-11-12

5.12 Nozzle Changer (12-Nozzle Spec.) Unit...........................................................5-12

5.12.1 Main Body of Nozzle Changer (12-Nozzle Head) ...................................................... 5-12-1

5.13 Jigs and Inspection Devices .............................................................................5-13

5.13.1 Jig and Tool List ........................................................................................................5-13-1

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

OPTIONAL ACCESSORY PARTS REPLACEMENT

.....6-1

6.1 Nozzle Changer Unit (8-nozzle type)....................................................................6-1

6.1.1 Slide Cylinder Replacement (High-Speed Machines) ....................................................6-1-1

6.1.2 Solenoid Valve Replacement (High-Speed Machines)...................................................6-1-2

6.1.3 Nozzle Changer Replacement (High-Speed Machines).................................................6-1-3

6.1.4 Slide Cover Replacement (High-Speed Machines)........................................................6-1-4

6.2 Nozzle Changer Unit (3-nozzle type)....................................................................6-2

6.2.1 Slide Cylinder Replacement (Multi-Purpose Machines) .................................................6-2-1

6.2.2 Solenoid Valve Replacement (Multi-Purpose Machines) ...............................................6-2-2

6.2.3 Nozzle Changer Replacement (Multi-Purpose Machines)..............................................6-2-3

6.2.4 Slide Cover Replacement (Multi-Purpose Machines).....................................................6-2-4

6.2.5 3-Head Support Regulator Replacement.......................................................................6-2-4

6.3 Lead Checker ....................................................................................................... 6-3

6.3.1 Installing the Lead Checker...........................................................................................6-3-1

6.4 Component-Thickness-Measuring Unit ................................................................ 6-4

6.4.1 Component-Thickness-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.)...........6-4-1

6.4.2 Component-Thickness-Sensor Replacement (12-Nozzle-Head Specifications).............6-4-2

6.4.3 Machine Parameter Teaching Procedures (Z-axis origin offset) ....................................6-4-3

6.4.4 Component-Thickness-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.).............6-4-4

6.4.5 Component-Thickness-Sensor Replacement (8-Nozzle-Head Specifications)...............6-4-5

6.5 PCB-Warp-Sensor Unit ........................................................................................ 6-5

6.5.1 PCB-Warp-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.) ...............................6-5-1

6.5.2 PCB-Warp-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.) .............................6-5-2

6.5.3 PCB-Warp-Sensor Replacement (8-Nozzle-Head Spec.)..............................................6-5-3

6.5.4 PCB-Warp-Sensor Replacement (12-Nozzle-Head Spec.)............................................6-5-4

6.5.5 Height Measuring Sensor Teaching (High-speed head) ................................................6-5-5

6.6 Jigs and Inspection Devices ................................................................................. 6-6

6.6.1 List of Jigs and Tools.....................................................................................................6-6-1

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

7. TRAY .............................................................. 7-1

7.1 Shuttle Tray ..........................................................................................................7-1

7.1.1 Installing the Shuttle Tray Feeder.................................................................................. 7-1-1

7.1.2 Shuttle Tray Pickup Position Teaching ..........................................................................7-1-2

7.1.3 Positioning the Magazine Stopper.................................................................................7-1-3

7.1.4 Lift-axis Stroke Adjustment............................................................................................ 7-1-4

7.1.5 Lift-axis Driver Replacement .........................................................................................7-1-5

7.1.6 Lift-axis Motor Replacement..........................................................................................7-1-6

7.1.7 Shuttle Head Stroke Adjustment.................................................................................... 7-1-7

7.1.8 Shuttle Head Timing Belt Replacement.........................................................................7-1-8

7.1.9 Shuttle Head Motor Replacement..................................................................................7-1-9

7.1.10 Extension-Axis Stroke Adjustment............................................................................. 7-1-10

7.1.11 Extension-Axis Timing Belt Replacement.................................................................. 7-1-11

7.1.12 Extension-axis Driver Replacement........................................................................... 7-1-12

7.1.13 Extension-axis Motor Replacement ........................................................................... 7-1-13

7.1.14 Transfer Unit Stroke Adjustment................................................................................ 7-1-14

7.1.15 Transfer-Section Timing Belt Replacement ...............................................................7-1-15

7.1.16 Head LED Sensor Replacement................................................................................7-1-16

7.1.17 Shuttle Tray Cable and Air Tube Layout.................................................................... 7-1-17

7.1.18 Removing the Control Box......................................................................................... 7-1-18

7.2 Direct Tray ............................................................................................................7-2

7.2.1 Direct Tray Installation...................................................................................................7-2-1

7.2 Direct Tray Pickup Position Teaching...............................................................................7-2-2

7.2.3 Positioning the Magazine Shutter Stopper.....................................................................7-2-3

7.2.4 Lift-axis Stroke Adjustment............................................................................................ 7-2-4

7.2.5 Lift-axis Driver Replacement .........................................................................................7-2-5

7.2.6 Lift-axis Motor Replacement.......................................................................................... 7-2-6

7.2.7 Extension-axis Stroke Adjustment .................................................................................7-2-7

7.2.8 Extension-axis Timing Belt Replacement ......................................................................7-2-8

7.2.9 Extension-axis Driver Replacement............................................................................... 7-2-9

7.2.10 Extension-axis Motor Replacement ........................................................................... 7-2-10

7.2.11 Adjusting the Palette Shift Detection Sensor ............................................................. 7-2-11

7.2.12 Palette Detection Sensor Adjustment ........................................................................ 7-2-12

7.2.13 Control System Configuration.................................................................................... 7-2-13

7.2.14 Layout of the Tray-Box Parts..................................................................................... 7-2-14

7.2.15 Layout of the Tray-Box Parts..................................................................................... 7-2-15

7.2.16 Tray Control (NF24CB) Board Setting ....................................................................... 7-2-16

EJM8A-E-SMA00-A02-00