CM602all_EJM8AESM_Service Manual.pdf - 第9页

CM602- L S ervic e Man u al 9 7. T RA Y .............................................................. 7 -1 7.1 Shuttle Tray ...............................................................................................…

CM602-L

Service Manual

OPTIONAL ACCESSORY PARTS REPLACEMENT

.....6-1

6.1 Nozzle Changer Unit (8-nozzle type)....................................................................6-1

6.1.1 Slide Cylinder Replacement (High-Speed Machines) ....................................................6-1-1

6.1.2 Solenoid Valve Replacement (High-Speed Machines)...................................................6-1-2

6.1.3 Nozzle Changer Replacement (High-Speed Machines).................................................6-1-3

6.1.4 Slide Cover Replacement (High-Speed Machines)........................................................6-1-4

6.2 Nozzle Changer Unit (3-nozzle type)....................................................................6-2

6.2.1 Slide Cylinder Replacement (Multi-Purpose Machines) .................................................6-2-1

6.2.2 Solenoid Valve Replacement (Multi-Purpose Machines) ...............................................6-2-2

6.2.3 Nozzle Changer Replacement (Multi-Purpose Machines)..............................................6-2-3

6.2.4 Slide Cover Replacement (Multi-Purpose Machines).....................................................6-2-4

6.2.5 3-Head Support Regulator Replacement.......................................................................6-2-4

6.3 Lead Checker ....................................................................................................... 6-3

6.3.1 Installing the Lead Checker...........................................................................................6-3-1

6.4 Component-Thickness-Measuring Unit ................................................................ 6-4

6.4.1 Component-Thickness-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.)...........6-4-1

6.4.2 Component-Thickness-Sensor Replacement (12-Nozzle-Head Specifications).............6-4-2

6.4.3 Machine Parameter Teaching Procedures (Z-axis origin offset) ....................................6-4-3

6.4.4 Component-Thickness-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.).............6-4-4

6.4.5 Component-Thickness-Sensor Replacement (8-Nozzle-Head Specifications)...............6-4-5

6.5 PCB-Warp-Sensor Unit ........................................................................................ 6-5

6.5.1 PCB-Warp-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.) ...............................6-5-1

6.5.2 PCB-Warp-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.) .............................6-5-2

6.5.3 PCB-Warp-Sensor Replacement (8-Nozzle-Head Spec.)..............................................6-5-3

6.5.4 PCB-Warp-Sensor Replacement (12-Nozzle-Head Spec.)............................................6-5-4

6.5.5 Height Measuring Sensor Teaching (High-speed head) ................................................6-5-5

6.6 Jigs and Inspection Devices ................................................................................. 6-6

6.6.1 List of Jigs and Tools.....................................................................................................6-6-1

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

7. TRAY .............................................................. 7-1

7.1 Shuttle Tray ..........................................................................................................7-1

7.1.1 Installing the Shuttle Tray Feeder.................................................................................. 7-1-1

7.1.2 Shuttle Tray Pickup Position Teaching ..........................................................................7-1-2

7.1.3 Positioning the Magazine Stopper.................................................................................7-1-3

7.1.4 Lift-axis Stroke Adjustment............................................................................................ 7-1-4

7.1.5 Lift-axis Driver Replacement .........................................................................................7-1-5

7.1.6 Lift-axis Motor Replacement..........................................................................................7-1-6

7.1.7 Shuttle Head Stroke Adjustment.................................................................................... 7-1-7

7.1.8 Shuttle Head Timing Belt Replacement.........................................................................7-1-8

7.1.9 Shuttle Head Motor Replacement..................................................................................7-1-9

7.1.10 Extension-Axis Stroke Adjustment............................................................................. 7-1-10

7.1.11 Extension-Axis Timing Belt Replacement.................................................................. 7-1-11

7.1.12 Extension-axis Driver Replacement........................................................................... 7-1-12

7.1.13 Extension-axis Motor Replacement ........................................................................... 7-1-13

7.1.14 Transfer Unit Stroke Adjustment................................................................................ 7-1-14

7.1.15 Transfer-Section Timing Belt Replacement ...............................................................7-1-15

7.1.16 Head LED Sensor Replacement................................................................................7-1-16

7.1.17 Shuttle Tray Cable and Air Tube Layout.................................................................... 7-1-17

7.1.18 Removing the Control Box......................................................................................... 7-1-18

7.2 Direct Tray ............................................................................................................7-2

7.2.1 Direct Tray Installation...................................................................................................7-2-1

7.2 Direct Tray Pickup Position Teaching...............................................................................7-2-2

7.2.3 Positioning the Magazine Shutter Stopper.....................................................................7-2-3

7.2.4 Lift-axis Stroke Adjustment............................................................................................ 7-2-4

7.2.5 Lift-axis Driver Replacement .........................................................................................7-2-5

7.2.6 Lift-axis Motor Replacement.......................................................................................... 7-2-6

7.2.7 Extension-axis Stroke Adjustment .................................................................................7-2-7

7.2.8 Extension-axis Timing Belt Replacement ......................................................................7-2-8

7.2.9 Extension-axis Driver Replacement............................................................................... 7-2-9

7.2.10 Extension-axis Motor Replacement ........................................................................... 7-2-10

7.2.11 Adjusting the Palette Shift Detection Sensor ............................................................. 7-2-11

7.2.12 Palette Detection Sensor Adjustment ........................................................................ 7-2-12

7.2.13 Control System Configuration.................................................................................... 7-2-13

7.2.14 Layout of the Tray-Box Parts..................................................................................... 7-2-14

7.2.15 Layout of the Tray-Box Parts..................................................................................... 7-2-15

7.2.16 Tray Control (NF24CB) Board Setting ....................................................................... 7-2-16

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

8. CONTROL HARD ...........................................8-1

8.1 Control Unit........................................................................................................... 8-1

8.1.1 Layout ...........................................................................................................................8-1-1

8.2 Control Box Diagram ............................................................................................ 8-2

8.2.1 CPU Box .......................................................................................................................8-2-1

8.2.2 POWER Box .................................................................................................................8-2-2

8.3 Jumper Configuration Diagram.............................................................................8-3

8.3.1CM602-L ........................................................................................................................8-3-1

9. SOFTWARE ....................................................9-1

9.1

Software Installation.............................................................................................9-1

9.1.1 Installation.....................................................................................................................9-1-1

EJM8A-E-SMA00-A02-00