SL940-Install-Ops-Maintenance-7210918_B.pdf - 第10页

vii i Table of Contents Appendix A  Material Safety Information ............................................................. A-1  A.1  Introduction ....................................................................…

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Table of Contents vii
7.11 Tensioning the Cables ........................................................................................................... 7-12
7.11.1 Cable Tension Reminder .......................................................................................... 7-12
7.11.2 Manual Tension Procedure ....................................................................................... 7-13
7.12 Tensioning the Conveyor Chains ........................................................................................... 7-14
8 Troubleshooting .................................................................................................. 8-1
8.1 Overview .................................................................................................................................. 8-1
8.2 Safety First ............................................................................................................................... 8-1
8.3 Record Keeping ....................................................................................................................... 8-1
8.4 Basic System Troubleshooting ................................................................................................ 8-2
8.4.1 System Power ............................................................................................................. 8-2
8.4.2 Pneumatics ................................................................................................................. 8-3
8.4.3 Conveyor ..................................................................................................................... 8-3
8.4.4 Vision System ............................................................................................................. 8-4
9 Parts Replacement............................................................................................... 9-1
9.1 Overview .................................................................................................................................. 9-1
9.2 Safety First ............................................................................................................................... 9-1
9.3 Record Keeping ....................................................................................................................... 9-1
9.4 Parts Ordering Information ...................................................................................................... 9-2
9.4.1 Placing Your Order ..................................................................................................... 9-2
9.4.2 Shipping Instructions .................................................................................................. 9-2
9.4.3 Warranty ..................................................................................................................... 9-2
9.4.4 Credit and Exchanges ................................................................................................ 9-2
9.4.5 Return Material Authorization ..................................................................................... 9-2
9.5 Cleaning and Inspection .......................................................................................................... 9-3
9.6 Unpacking and Inspecting Replacement Parts ........................................................................ 9-3
9.7 Gaining Access to Coating System Components .................................................................... 9-4
9.8 Replacing Conveyor Chains .................................................................................................... 9-5
9.9 Replacing the Camera Lens .................................................................................................... 9-8
9.10 Replacing Fuses ...................................................................................................................... 9-9
9.10.1 Replacement Fuses .................................................................................................... 9-9
9.10.2 Fluid System Heater Fuse ........................................................................................ 9-10
10 Specifications .................................................................................................... 10-1
10.1 Overview ................................................................................................................................ 10-1
10.2 Facility Requirements ............................................................................................................ 10-1
10.2.1 System Dimensions .................................................................................................. 10-1
10.3 Specifications ......................................................................................................................... 10-2
10.4 Stability Analysis .................................................................................................................... 10-3
viii Table of Contents
Appendix A Material Safety Information ............................................................. A-1
A.1 Introduction .............................................................................................................................. A-1
A.2 MSDS - MULTEMP PS NO 2-A 07-350 ................................................................................... A-1
A.3 MSDS Moly-Graph® Extreme Pressure Multi-Purpose Grease .............................................. A-4
Appendix B Block Diagrams ................................................................................ B-1
B.1 Safety First ............................................................................................................................... B-1
B.2 List of Electrical and Pneumatic Diagrams .............................................................................. B-1
B.3 Power Manager Connections .................................................................................................. B-2
Appendix C Parts List ........................................................................................... C-1
C.1 Overview ................................................................................................................................. C-1
C.2 Safety First .............................................................................................................................. C-1
C.3 Spare Parts Kits ...................................................................................................................... C-1
C.4 Illustrated Parts List ................................................................................................................ C-2
C.4.1 Safety Components ................................................................................................... C-3
C.4.2 Computer Components .............................................................................................. C-4
C.4.3 Hatch Components .................................................................................................... C-5
C.4.4 Electronics Components ............................................................................................ C-6
C.4.5 Z-Head Components ................................................................................................. C-8
C.4.6 Regulators ................................................................................................................ C-10
C.4.7 Fluid System ............................................................................................................ C-12
C.4.8 Conveyor Components ............................................................................................ C-14
Glossary ..................................................................................................................... G-1
Index ............................................................................................................................. I-1
Table of Contents ix
Table of Figures
Figure 1-1 Brush Box ........................................................................................................................... 1-4
Figure 1-2 Dual Simultaneous Mounting Bracket ................................................................................ 1-5
Figure 1-3 Front View ......................................................................................................................... 1-11
Figure 1-4 SL-940E/SL-941E Front Panel ......................................................................................... 1-12
Figure 1-5 Dispensing Area ............................................................................................................... 1-13
Figure 1-6 SL-940E Conveyor ........................................................................................................... 1-14
Figure 1-7 Front Cabinet .................................................................................................................... 1-15
Figure 1-8 Rear View ......................................................................................................................... 1-17
Figure 1-9 Fluid System (Rear View) ................................................................................................. 1-19
Figure 1-10 Rear Cabinet ..................................................................................................................... 1-20
Figure 2-1 Safety Warning Labels - Front View ................................................................................... 2-7
Figure 2-2 Safety Warning Labels - Laser Fan Width Control ............................................................. 2-7
Figure 2-3 Safety Warning Labels - Conveyor ..................................................................................... 2-8
Figure 2-4 Safety Warning Labels, Rear View ..................................................................................... 2-8
Figure 2-5 Safety Warning Labels - Power Manager ........................................................................... 2-9
Figure 2-6 Safety Warning Labels - Electronics Pan Cover .............................................................. 2-10
Figure 2-7 EMO/Main Circuit Breaker Locations ............................................................................... 2-11
Figure 2-8 Lockout of Electrical Power .............................................................................................. 2-14
Figure 2-9 Lockout of Pneumatic Pressure ........................................................................................ 2-14
Figure 3-1 Removing the Shipping Brackets ....................................................................................... 3-2
Figure 3-2 Adjusting the Levelers ........................................................................................................ 3-3
Figure 3-3 Dispensing Head Stopper Locations .................................................................................. 3-4
Figure 3-4 Removing the Z-Head Bracket ........................................................................................... 3-5
Figure 3-5 Leveling the Coating System – X-Axis ............................................................................... 3-6
Figure 3-6 Coating System Levelers (Feet) ......................................................................................... 3-6
Figure 3-7 Leveling the Coating System – Y-Axis ............................................................................... 3-7
Figure 3-8 Installing the Light Beacon ................................................................................................. 3-8
Figure 3-9 Aligning the Computer to the Tray ...................................................................................... 3-9
Figure 3-10 Laptop Computer Installed ................................................................................................. 3-9
Figure 3-11 Camera (Rear View) ......................................................................................................... 3-10
Figure 3-12 Anchoring the Coating System ......................................................................................... 3-10
Figure 4-1 Connecting the Facilities Power and Air Supply (10A Power Manager shown) ................. 4-4
Figure 4-2 Front Panel Buttons ............................................................................................................ 4-5
Figure 4-3 Camera LED's (Rear View) ................................................................................................ 4-6
Figure 4-4 Starting ECXP ..................................................................................................................... 4-7
Figure 4-5 ECXP Edit Screen - Utilities Menu ..................................................................................... 4-8
Figure 4-6 Robot IO Tool ..................................................................................................................... 4-9
Figure 4-7 Conveyor IO Tool .............................................................................................................. 4-10
Figure 4-8 Main Air Regulator and Gauge ......................................................................................... 4-11
Figure 4-9 Conveyor Air Regulator and Gauge ................................................................................. 4-12
Figure 4-10 Electro Pneumatic Regulator and Gauge (Dual Fluid System shown) ............................. 4-13
Figure 4-11 Fluid Pressure Pneumatic Controls .................................................................................. 4-14
Figure 4-12 ECXP Edit Screen – Robot Utilities .................................................................................. 4-15
Figure 4-13 ECXP Edit Screen - Conveyor Utilities ............................................................................. 4-17
Figure 4-14 ECXP Edit Screen - Pressure Adjust Menu ..................................................................... 4-19
Figure 4-15 Pressure Output Dialog Box ............................................................................................. 4-20
Figure 5-1 Manual Conveyor Width Adjustment .................................................................................. 5-3
Figure 5-2 Operational Flow Chart ....................................................................................................... 5-5
Figure 5-3 Moving the Robot ................................................................................................................ 5-6
Figure 5-4 Adjusting Main Air Pressure ............................................................................................... 5-8
Figure 5-5 Adjusting the Reservoir Pressure ....................................................................................... 5-9