SL940-Install-Ops-Maintenance-7210918_B.pdf - 第5页

Table of Contents iii TABLE OF CONTENTS 1  Introducti on .......................................................................................................... 1-1  1.1  Overview ..................................…

Manual Conventions

Bold Text Dispensing system labels, buttons and switches, and software menu selections

and commands appear in

this text style.

Italicized Text Italicized Text refers to a section in this manual or to another document.

[Bracketed Text] [Bracketed Text] indicates a single key or key combination to press on a

computer keyboard, such as [Enter] or [Alt + Tab].

Text>Text Refers to a series of menu bar commands in Easy Coat for Windows XP (ECXP)

software.

WARNING!

Personnel Safety Warning. This symbol appears in a shaded text block to warn

you about actions that could cause personal injury or death.

CAUTION! Property Damage Caution. This symbol appears in a shaded text block to warn

you about actions that could cause serious damage to the machinery, software,

parts being processed, and facilities.

 NOTE

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TIP

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Table of Contents iii

TABLE OF CONTENTS

1 Introduction .......................................................................................................... 1-1

1.1 Overview .................................................................................................................................. 1-1

1.2 System Description .................................................................................................................. 1-1

1.3 Safety First ............................................................................................................................... 1-1

1.4 Facility Requirements .............................................................................................................. 1-1

1.5 Manuals Supplied .................................................................................................................... 1-2

1.6 Training .................................................................................................................................... 1-2

1.6.1 Student Certification ................................................................................................... 1-2

1.6.2 Student Registration ................................................................................................... 1-2

1.7 Supported Coating Materials ................................................................................................... 1-2

1.8 Standard Equipment ................................................................................................................ 1-3

1.8.1 Computer System ....................................................................................................... 1-3

1.8.2 Easy Coat for Windows XP Software ......................................................................... 1-3

1.8.3 Chain Conveyor (SL-940E) ......................................................................................... 1-3

1.8.4 Light Beacon ............................................................................................................... 1-3

1.8.5 Safety Interlock ........................................................................................................... 1-3

1.8.6 Low Air Pressure Sensor ............................................................................................ 1-3

1.8.7 Solvent Cups ............................................................................................................... 1-3

1.8.8 Tooling Plate/Adjustable Tooling Rails (SL-941E) ...................................................... 1-4

1.8.9 Ventilation System ...................................................................................................... 1-4

1.9 Optional Equipment ................................................................................................................. 1-4

1.9.1 Bar Code/Data Matrix Reader .................................................................................... 1-4

1.9.2 Board Present Sensor ................................................................................................ 1-4

1.9.3 Brush Box ................................................................................................................... 1-4

1.9.4 Dual Simultaneous Applicator Capability .................................................................... 1-5

1.9.5 Dual Toggle Applicator Capability ............................................................................... 1-5

1.9.6 Flow Monitoring System ............................................................................................. 1-5

1.9.7 Laser Fan Width Control System ................................................................................ 1-6

1.9.8 Laser Pointer Programming Tool ................................................................................ 1-6

1.9.9 Low Fluid Sensor (for external reservoir).................................................................... 1-6

1.9.10 Low Fluid Scale ........................................................................................................... 1-6

1.9.11 Low Solvent Cup Sensor ............................................................................................ 1-6

1.9.12 Material Change Over System .................................................................................... 1-6

1.9.13 Pre-Queue Board Station ........................................................................................... 1-6

1.9.14 Upstream and Downstream SMEMA Sensors ........................................................... 1-6

1.9.15 UV Light ...................................................................................................................... 1-6

1.10 Vision System .......................................................................................................................... 1-7

1.11 Conformal Coating Applicators ................................................................................................ 1-8

1.11.1 SC-104HS/SC-105HS Circulating Film Coater ........................................................... 1-8

1.11.2 SC-104/105VCS Viscosity Control System ................................................................ 1-8

1.11.3 SC-204HS/SC-205HS Non-Circulating Film Coater ................................................... 1-8

1.11.4 SC-300 Swirl Coat Applicator ..................................................................................... 1-9

1.11.5 SC-400 PreciseCoat Conformal Coating Jet .............................................................. 1-9

1.12 System Features .................................................................................................................... 1-10

1.12.1 Front View Features ................................................................................................. 1-10

1.12.2 Rear View Features .................................................................................................. 1-16

iv Table of Contents

2 Safety .................................................................................................................... 2-1

2.1 Overview .................................................................................................................................. 2-1

2.2 Facility Requirements .............................................................................................................. 2-1

2.3 Intended Use ............................................................................................................................ 2-1

2.4 Basic Safety Precautions and Practices .................................................................................. 2-2

2.4.1 Safety of Personnel..................................................................................................... 2-2

2.4.2 Material Safety ............................................................................................................ 2-3

2.4.3 Preventing Coating System and Workpiece Damage ................................................ 2-3

2.4.4 High-Pressure Fluids .................................................................................................. 2-4

2.4.5 Halogenated Hydrocarbon Solvent Hazards .............................................................. 2-4

2.5 Disposal ................................................................................................................................... 2-4

2.6 Lifting and Transport Precautions ............................................................................................ 2-4

2.7 Laser Radiation ........................................................................................................................ 2-5

2.8 Earthquake Precautions .......................................................................................................... 2-5

2.9 Safety Warning Labels ............................................................................................................. 2-6

2.10 Emergency Shutdown ............................................................................................................ 2-11

2.10.1 Emergency Shutdown Situations .............................................................................. 2-12

2.10.2 Emergency Shutdown Recovery .............................................................................. 2-12

2.11 Interlock ................................................................................................................................. 2-13

2.12 Service Shutdown .................................................................................................................. 2-13

2.13 Lockout of Electrical and Pneumatic Energy ......................................................................... 2-13

2.14 Light Beacon .......................................................................................................................... 2-15

3 Installation ............................................................................................................ 3-1

3.1 Overview .................................................................................................................................. 3-1

3.2 Safety First ............................................................................................................................... 3-1

3.3 Uncrating and Placing the Coating System ............................................................................. 3-1

3.4 Unpacking the Coating Area .................................................................................................... 3-4

3.5 Leveling the Coating System ................................................................................................... 3-6

3.6 Installing the Light Beacon ....................................................................................................... 3-8

3.7 Installing the Laptop Computer ................................................................................................ 3-9

3.8 Installing the Optional Genie Camera .................................................................................... 3-10

3.9 Anchoring the Coating System .............................................................................................. 3-10

4 Power-up and Testing ......................................................................................... 4-1

4.1 Overview .................................................................................................................................. 4-1

4.2 Safety First ............................................................................................................................... 4-1

4.3 Pneumatic Connections ........................................................................................................... 4-1

4.4 Electrical Connections ............................................................................................................. 4-2

4.5 Exhaust Connection ................................................................................................................. 4-2

4.6 Connecting Power and Air Supply ........................................................................................... 4-3

4.7 Powering On the System ......................................................................................................... 4-5

4.8 Camera States ......................................................................................................................... 4-6