SL940-Install-Ops-Maintenance-7210918_B.pdf - 第207页
Index I- 3 Manuals Supplied ....................................................... 1-2 Material Change Over S ystem .......................... 1- 6, 1- 17 Material Characterizatio n .....................................…
I-2 Index
conveyor utilities ........................................ 4-10, 4-18
database utility ..................................................... 5-28
exiting ............................................................. 4-7, 6-4
flow meter test ..................................................... 4-20
inverter utilities .................................................... 4-18
loading a program ................................................ 5-23
reconfigure ............................................................. 6-2
robot utilities .......................................................... 4-9
running a program ............................................... 5-25
starting ................................................... 4-7, 5-14, 6-2
Electrical Connections ................................................ 4-2
Emergency Machine Off .................................. See EMO
Emergency Shutdown .............................................. 2-11
recovery ............................................................... 2-12
situations .............................................................. 2-12
EMO ................................................................ 1-12, 2-11
rear ....................................................................... 1-17
ESD
grounding strap connector ................................... 1-12
E-Stop............................................................... See EMO
Exhaust Connection.................................................... 4-2
F
Facility Requirements ....................................... 1-1, 10-1
Fan Width Control
configuration .......................................................... 6-9
setup ....................................................................... 6-9
Fixture
configuration ........................................................ 6-10
defined ................................................................... 5-2
setting fixture constraint location ........................ 6-10
Flow Meter
testing .................................................................. 4-20
Flow Monitoring System ............................................ 1-5
Fluid Filter
cleaning.................................................................. 7-5
Fluid Pressure
monitoring ........................................................... 5-12
Fluid Pressure Regulator and Gauge ........................ 5-10
Fluid Reservoir
filling ................................................................... 5-19
Fluid System
flushing ................................................................ 5-20
Fluid System Enclosure ............................................ 1-17
Front Panel ...................................................... 1-11, 1-12
G
Grease Gun
loading ................................................................... 7-9
Grounding Strap Connector...................................... 1-12
H
Halogenated Hydrocarbon Solvents ........................... 2-4
High Pressure Fluids .................................................. 2-4
I
Installation
adjusting the levelers
............................................. 3-3
anchoring the coating system ............................... 3-10
coating system ....................................................... 3-1
computer ................................................................ 3-9
configuring ECXP ................................................. 6-2
electrical connections............................................. 4-2
removing the shipping brackets ............................. 3-2
testing .................................................................... 4-8
unpacking the coating area .................................... 3-4
Interlock ................................................................... 2-13
Interlock Shutdown .................................................. 2-13
Inverter
configuration ........................................................ 6-15
settings ................................................................. 6-15
testing .................................................................. 4-18
utilities ................................................................. 4-18
L
Laser Fan Width Control ..................................... 1-6, 2-5
amplifier .............................................................. 1-15
testing .................................................................. 4-19
Laser Pointer .............................................................. 1-6
Laser Radiation .......................................................... 2-5
Levelers .................................................................... 1-11
Leveling
coating system ....................................................... 3-6
Light Beacon ............................................ 1-3, 1-11, 2-15
color indications .................................................. 2-15
configuration .......................................................... 6-6
Lockout/Tagout ........................................................ 2-13
LOTO ............................................... See Lockout/Tagout
Low Air Pressure Sensor ............................................ 1-3
Low Fluid Scale ......................................................... 1-6
Low Fluid Sensor ....................................................... 1-6
Low Solvent Cup Sensor ............................................ 1-6
Lubricating the Cables ........................................ 7-7–7-8
Lubricating the Linear Guides .................................. 7-10
M
Main Air Gauge ........................................................ 1-17
Main Air Inlet ........................................................... 1-17
Main Air Regulator and Gauge ......................... 1-17, 5-8
Main Power Circuit Breaker ............................ 1-17, 1-20
Main Power Inlet ............................................. 1-17, 1-20
Maintenance
cable tension reminder ......................................... 7-12
changing material/flushing fluid system .............. 5-20
cleaning the fluid filter........................................... 7-5
emptying the water trap ......................................... 7-4
filling the fluid reservoir ...................................... 5-19
loading the grease gun ........................................... 7-9
lubricating the cables and liner guides ................... 7-8
lubricating the linear guides ................................. 7-10
record keeping ....................................................... 7-1
routine procedures ................................................. 7-2
tensioning conveyor chains .................................. 7-14
tensioning the cables ................................... 7-12–7-13
Index I-3
Manuals Supplied ....................................................... 1-2
Material Change Over System .......................... 1-6, 1-17
Material Characterization ......................................... 6-18
Material Safety ........................................................... 2-3
Material Safety Data Sheet .............................. See MSDS
MSDS ...........................................................1-1, 2-3, 7-1
Moly-Graph® Extreme Pressure Multi-Purpose
Grease .............................................................. A-4
MULTEMP PS NO 2-A 07-350 ........................... A-1
N
Non-Circulating Fluid System .................................. 1-19
O
Optional Equipment ................................................... 1-4
Ordering Parts ............................................................ 9-2
P
Parts List
illustrated .............................................................. C-2
Pneumatic Connections .............................................. 4-1
Pneumatic Regulators and Gauges ............................. 5-7
conveyor air pressure ........................................... 5-13
fluid air pressure .................................................. 5-10
main air pressure .................................................... 5-8
reservoir air pressure.............................................. 5-9
testing .................................................................. 4-11
Pneumatics
troubleshooting ...................................................... 8-3
Power Manager ........................................................ 1-20
Pre-Queue Board Station ............................................ 1-6
Production Statistics ................................................. 5-28
R
Reconfigure ................................................................ 6-2
Record Keeping ............................................6-1, 7-1, 9-1
Reference Frames ..................................................... 6-16
base frame ............................................................ 6-16
pattern frame ........................................................ 6-17
product frame ....................................................... 6-17
Removing the Rear Cable Covers .............................. 7-8
Removing the X-Axis Cable Covers .......................... 7-7
Removing the Y-Axis Cable Covers .......................... 7-7
Reservoir Air Pressure Switch ................................. 1-17
Reservoir Pressure Gauge and Regulator ................. 1-15
Reservoir Pressure Regulator and Gauge ................... 5-9
Return Material Authorization ................................... 9-2
Robot ........................................................................ 1-13
configuration ............................................... 6-16, 6-17
home ...................................................................... 5-2
motion .................................................................... 5-2
movement
.............................................................. 5-6
repositioning .......................................................... 5-6
safe Z height ................................................. 5-2, 6-17
testing .................................................................... 4-8
utilities ................................................................. 4-15
Z speed................................................................. 6-17
S
Safe Z Height .................................................... 5-2, 6-17
Safety ......................................................................... 2-1
beacon color indicatons ....................................... 2-15
earthquake precautions .......................................... 2-5
equipment lockout/tagout .................................... 2-13
Halogenated Hydrocarbon Solvents ...................... 2-4
hazardous materials ............................................... 7-1
high pressure fluids ................................................ 2-4
intended use ........................................................... 2-1
interlock ........................................................ 1-3, 2-13
laser ....................................................................... 2-5
lifting and transport ............................................... 2-4
material safety........................................................ 2-3
MSDS ............................................................. 1-1, 2-3
personnel safety ..................................................... 2-2
service shutdown ................................................. 2-13
warning labels ........................................................ 2-6
warning symbols .................................................... 2-6
Safety Interlock .......................................................... 1-3
SC-104HS/SC-105HS Circulating Film Coater ......... 1-8
SC-105VCS Viscosity Control System ...................... 1-8
SC-204HS/SC-205HS Non-Circulating Film Coater . 1-8
SC-300 Swirl Coat Applicator ................................... 1-9
SC-400 Precise Coat Conformal Coating Jet ............. 1-9
Sensor
board .................................................................... 1-14
low fluid................................................................. 1-6
low solvent cup ...................................................... 1-6
Servo Power Supply ................................................. 1-20
Shutdown
extended shutdown .............................................. 5-16
routine shutdown ................................................. 5-15
service shutdown ........................................ 2-13, 5-16
SMEMA ................................................................... 1-17
defined ................................................................... 5-4
SMEMA Sensors ........................................................ 1-6
Solvent Cups ..................................................... 1
-3, 1-14
Spare Parts List ......................................................... C-2
Specifications ........................................................... 10-2
facility requirements ............................................ 10-1
stability analysis .................................................. 10-3
Spill Pan ............................................................ 1-15, 7-3
Start Button .............................................................. 1-12
Startup ........................................................................ 4-5
connecting the power and air supply ..................... 4-3
Stop Button .............................................................. 1-12
Stop Pin .................................................................... 1-14
Supported Coating Materials ...................................... 1-2
T
Tensioning the Cables ..................................... 7-12–7-13
Testing
bar code scanner .................................................. 4-20
conveyor function ................................................ 4-17
conveyor I/O ........................................................ 4-10
flow meter ............................................................ 4-20
inverter ................................................................. 4-18
laser fan width control ......................................... 4-19
I-4 Index
main air regulator and gauge ............................... 4-11
robot function ...................................................... 4-15
robot I/O ................................................................ 4-8
stop/clamp air regulator and gauge ...................... 4-12
Tool
configuration .......................................................... 6-8
defined ................................................................... 5-2
offset ............................................................... 5-2, 6-8
Training ...................................................................... 1-2
student certification ............................................... 1-2
student registration ................................................ 1-2
Troubleshooting
conveyor ................................................................ 8-3
database utility ..................................................... 5-28
pneumatics ............................................................. 8-3
production statistics ............................................. 5-28
record keeping ....................................................... 8-1
system power ......................................................... 8-2
vision system ......................................................... 8-4
U
Unpacking
replacement parts ................................................... 9-3
Upstream/Downstream SMEMA Sensors .................. 1-6
USB Hub .................................................................. 1-15
UV Light .................................................................... 1-6
V
Valve ......................................... See Coating Applicators
Ventilation System ..................................................... 1-4
Viscosity Control System ........................................... 1-8
Vision System ............................................................ 1-7
troubleshooting ...................................................... 8-4
W
Warning Labels .......................................................... 2-6
Warranty ..................................................................... 9-2
Water Trap
emptying ................................................................ 7-4
Workcell ..................................................................... 5-2
Workpiece .................................................................. 5-2
Z
Z Height
safe ................................................................ 5-2, 6-17
Z Speed .................................................................... 6-17