SL940-Install-Ops-Maintenance-7210918_B.pdf - 第7页
Table of Contents v 4.9 Starting Easy Coat for Windows (ECXP) ................................................................................. 4-7 4.10 Testing the System ..........................................…
iv Table of Contents
2 Safety .................................................................................................................... 2-1
2.1 Overview .................................................................................................................................. 2-1
2.2 Facility Requirements .............................................................................................................. 2-1
2.3 Intended Use ............................................................................................................................ 2-1
2.4 Basic Safety Precautions and Practices .................................................................................. 2-2
2.4.1 Safety of Personnel..................................................................................................... 2-2
2.4.2 Material Safety ............................................................................................................ 2-3
2.4.3 Preventing Coating System and Workpiece Damage ................................................ 2-3
2.4.4 High-Pressure Fluids .................................................................................................. 2-4
2.4.5 Halogenated Hydrocarbon Solvent Hazards .............................................................. 2-4
2.5 Disposal ................................................................................................................................... 2-4
2.6 Lifting and Transport Precautions ............................................................................................ 2-4
2.7 Laser Radiation ........................................................................................................................ 2-5
2.8 Earthquake Precautions .......................................................................................................... 2-5
2.9 Safety Warning Labels ............................................................................................................. 2-6
2.10 Emergency Shutdown ............................................................................................................ 2-11
2.10.1 Emergency Shutdown Situations .............................................................................. 2-12
2.10.2 Emergency Shutdown Recovery .............................................................................. 2-12
2.11 Interlock ................................................................................................................................. 2-13
2.12 Service Shutdown .................................................................................................................. 2-13
2.13 Lockout of Electrical and Pneumatic Energy ......................................................................... 2-13
2.14 Light Beacon .......................................................................................................................... 2-15
3 Installation ............................................................................................................ 3-1
3.1 Overview .................................................................................................................................. 3-1
3.2 Safety First ............................................................................................................................... 3-1
3.3 Uncrating and Placing the Coating System ............................................................................. 3-1
3.4 Unpacking the Coating Area .................................................................................................... 3-4
3.5 Leveling the Coating System ................................................................................................... 3-6
3.6 Installing the Light Beacon ....................................................................................................... 3-8
3.7 Installing the Laptop Computer ................................................................................................ 3-9
3.8 Installing the Optional Genie Camera .................................................................................... 3-10
3.9 Anchoring the Coating System .............................................................................................. 3-10
4 Power-up and Testing ......................................................................................... 4-1
4.1 Overview .................................................................................................................................. 4-1
4.2 Safety First ............................................................................................................................... 4-1
4.3 Pneumatic Connections ........................................................................................................... 4-1
4.4 Electrical Connections ............................................................................................................. 4-2
4.5 Exhaust Connection ................................................................................................................. 4-2
4.6 Connecting Power and Air Supply ........................................................................................... 4-3
4.7 Powering On the System ......................................................................................................... 4-5
4.8 Camera States ......................................................................................................................... 4-6
Table of Contents v
4.9 Starting Easy Coat for Windows (ECXP) ................................................................................. 4-7
4.10 Testing the System .................................................................................................................. 4-8
4.11 Robot/Conveyor I/O ................................................................................................................. 4-8
4.12 Pneumatics ............................................................................................................................ 4-11
4.13 Robot (Dispensing Head) Function ........................................................................................ 4-15
4.13.2 Testing the EMO ....................................................................................................... 4-15
4.13.3 ECXP Robot Utilities ................................................................................................. 4-15
4.14 Conveyor Function ................................................................................................................. 4-17
4.14.1 ECXP Conveyor Utilities ........................................................................................... 4-18
4.14.2 Inverter ...................................................................................................................... 4-18
4.15 Coating System Options ........................................................................................................ 4-19
4.15.1 Laser Fan Width Control ........................................................................................... 4-19
4.15.2 Flow Meter ................................................................................................................ 4-20
4.15.3 Bar Code Scanner .................................................................................................... 4-20
5 Operation .............................................................................................................. 5-1
5.1 Overview .................................................................................................................................. 5-1
5.2 Safety First ............................................................................................................................... 5-1
5.3 Basic System Operation .......................................................................................................... 5-1
5.4 Conformal Coating ................................................................................................................... 5-1
5.5 Easy Coat for Windows XP (ECXP) ........................................................................................ 5-2
5.6 Dispensing Operations............................................................................................................. 5-2
5.6.1 Robot Concepts .......................................................................................................... 5-2
5.6.2 Tool ............................................................................................................................. 5-2
5.6.3 Fixture ......................................................................................................................... 5-2
5.7 Conveyor Operations ............................................................................................................... 5-3
5.7.1 Chain Conveyor .......................................................................................................... 5-3
5.8 Detailed Operation (SL-940E) ................................................................................................. 5-4
5.8.1 Coating Process .......................................................................................................... 5-4
5.9 Positioning the Robot ............................................................................................................... 5-6
5.10 Pneumatic Regulators and Gauges ......................................................................................... 5-7
5.10.1 Main Air Regulator and Gauge ................................................................................... 5-8
5.10.2 Reservoir Pressure Regulator and Gauge ................................................................. 5-9
5.10.3 Fluid Pressure Regulator and Gauge ....................................................................... 5-10
5.10.4 Conveyor Air Regulator and Gauge .......................................................................... 5-13
5.11 System Startup/Shutdown ..................................................................................................... 5-14
5.11.1 Startup ...................................................................................................................... 5-14
5.11.2 Shutdown .................................................................................................................. 5-15
5.12 Daily Routine Procedures ...................................................................................................... 5-17
5.13 Installing the Coating Applicator ............................................................................................ 5-18
5.14 Filling the Fluid Reservoir ...................................................................................................... 5-19
5.15 Changing Material/Flushing Fluid System ............................................................................. 5-20
5.16 Focusing the Camera............................................................................................................. 5-22
vi Table of Contents
5.17 Loading a Program ................................................................................................................ 5-23
5.18 Running a Program ................................................................................................................ 5-25
5.18.1 Operator Screen ....................................................................................................... 5-25
5.18.2 Edit Screen ............................................................................................................... 5-27
5.19 Production Statistics .............................................................................................................. 5-28
5.19.1 Database Utility ......................................................................................................... 5-28
6 Configuration and Characterization ................................................................... 6-1
6.1 Overview .................................................................................................................................. 6-1
6.2 Safety First ............................................................................................................................... 6-1
6.3 Record Keeping ....................................................................................................................... 6-1
6.4 ECXP Configuration ................................................................................................................. 6-2
6.4.1 ECW.INI File ............................................................................................................... 6-2
6.4.2 ECXP Reconfiguration ................................................................................................ 6-2
6.5 Camera Configuration .............................................................................................................. 6-5
6.6 Beacon Configuration .............................................................................................................. 6-6
6.7 Tool Configuration .................................................................................................................... 6-8
6.7.1 Tool Offset .................................................................................................................. 6-8
6.8 Fan Width Configuration .......................................................................................................... 6-9
6.9 Fixture Configuration .............................................................................................................. 6-10
6.9.1 Fixture Constraint Location ....................................................................................... 6-10
6.10 Conveyor Configuration ......................................................................................................... 6-13
6.11 Inverter Configuration ............................................................................................................ 6-15
6.12 Robot Configuration ............................................................................................................... 6-16
6.12.1 Home ........................................................................................................................ 6-16
6.12.2 Reference Frames .................................................................................................... 6-16
6.12.3 Robot Settings .......................................................................................................... 6-17
6.13 Bar Code/DataMatrix Scanner Configuration ........................................................................ 6-18
6.14 Characterization ..................................................................................................................... 6-18
7 Maintenance ......................................................................................................... 7-1
7.1 Overview .................................................................................................................................. 7-1
7.2 Safety First ............................................................................................................................... 7-1
7.3 Hazardous Materials ................................................................................................................ 7-1
7.4 Record Keeping ....................................................................................................................... 7-1
7.5 Routine Maintenance Procedures ........................................................................................... 7-2
7.6 Cleaning the Spill Pan.............................................................................................................. 7-3
7.7 Emptying the Water Trap ......................................................................................................... 7-4
7.8 Cleaning the Fluid Filter ........................................................................................................... 7-5
7.9 Removing the Axis Covers ...................................................................................................... 7-7
7.10 Lubricating the Cables and Linear Guides .............................................................................. 7-8
7.10.1 Lubricating the Cables ................................................................................................ 7-8
7.10.2 Lubricating the X-Y Linear Guides .............................................................................. 7-9