SL940-Install-Ops-Maintenance-7210918_B.pdf - 第12页
x Table of Contents Figure 5-6 Adjusting t he Fluid Pr essure ....................................................................................... ...... 5-10 Figure 5-7 ECXP Edit Screen - Pressure Adjust ..........…
Table of Contents ix
Table of Figures
Figure 1-1 Brush Box ........................................................................................................................... 1-4
Figure 1-2 Dual Simultaneous Mounting Bracket ................................................................................ 1-5
Figure 1-3 Front View ......................................................................................................................... 1-11
Figure 1-4 SL-940E/SL-941E Front Panel ......................................................................................... 1-12
Figure 1-5 Dispensing Area ............................................................................................................... 1-13
Figure 1-6 SL-940E Conveyor ........................................................................................................... 1-14
Figure 1-7 Front Cabinet .................................................................................................................... 1-15
Figure 1-8 Rear View ......................................................................................................................... 1-17
Figure 1-9 Fluid System (Rear View) ................................................................................................. 1-19
Figure 1-10 Rear Cabinet ..................................................................................................................... 1-20
Figure 2-1 Safety Warning Labels - Front View ................................................................................... 2-7
Figure 2-2 Safety Warning Labels - Laser Fan Width Control ............................................................. 2-7
Figure 2-3 Safety Warning Labels - Conveyor ..................................................................................... 2-8
Figure 2-4 Safety Warning Labels, Rear View ..................................................................................... 2-8
Figure 2-5 Safety Warning Labels - Power Manager ........................................................................... 2-9
Figure 2-6 Safety Warning Labels - Electronics Pan Cover .............................................................. 2-10
Figure 2-7 EMO/Main Circuit Breaker Locations ............................................................................... 2-11
Figure 2-8 Lockout of Electrical Power .............................................................................................. 2-14
Figure 2-9 Lockout of Pneumatic Pressure ........................................................................................ 2-14
Figure 3-1 Removing the Shipping Brackets ....................................................................................... 3-2
Figure 3-2 Adjusting the Levelers ........................................................................................................ 3-3
Figure 3-3 Dispensing Head Stopper Locations .................................................................................. 3-4
Figure 3-4 Removing the Z-Head Bracket ........................................................................................... 3-5
Figure 3-5 Leveling the Coating System – X-Axis ............................................................................... 3-6
Figure 3-6 Coating System Levelers (Feet) ......................................................................................... 3-6
Figure 3-7 Leveling the Coating System – Y-Axis ............................................................................... 3-7
Figure 3-8 Installing the Light Beacon ................................................................................................. 3-8
Figure 3-9 Aligning the Computer to the Tray ...................................................................................... 3-9
Figure 3-10 Laptop Computer Installed ................................................................................................. 3-9
Figure 3-11 Camera (Rear View) ......................................................................................................... 3-10
Figure 3-12 Anchoring the Coating System ......................................................................................... 3-10
Figure 4-1 Connecting the Facilities Power and Air Supply (10A Power Manager shown) ................. 4-4
Figure 4-2 Front Panel Buttons ............................................................................................................ 4-5
Figure 4-3 Camera LED's (Rear View) ................................................................................................ 4-6
Figure 4-4 Starting ECXP ..................................................................................................................... 4-7
Figure 4-5 ECXP Edit Screen - Utilities Menu ..................................................................................... 4-8
Figure 4-6 Robot IO Tool ..................................................................................................................... 4-9
Figure 4-7 Conveyor IO Tool .............................................................................................................. 4-10
Figure 4-8 Main Air Regulator and Gauge ......................................................................................... 4-11
Figure 4-9 Conveyor Air Regulator and Gauge ................................................................................. 4-12
Figure 4-10 Electro Pneumatic Regulator and Gauge (Dual Fluid System shown) ............................. 4-13
Figure 4-11 Fluid Pressure Pneumatic Controls .................................................................................. 4-14
Figure 4-12 ECXP Edit Screen – Robot Utilities .................................................................................. 4-15
Figure 4-13 ECXP Edit Screen - Conveyor Utilities ............................................................................. 4-17
Figure 4-14 ECXP Edit Screen - Pressure Adjust Menu ..................................................................... 4-19
Figure 4-15 Pressure Output Dialog Box ............................................................................................. 4-20
Figure 5-1 Manual Conveyor Width Adjustment .................................................................................. 5-3
Figure 5-2 Operational Flow Chart ....................................................................................................... 5-5
Figure 5-3 Moving the Robot ................................................................................................................ 5-6
Figure 5-4 Adjusting Main Air Pressure ............................................................................................... 5-8
Figure 5-5 Adjusting the Reservoir Pressure ....................................................................................... 5-9
x Table of Contents
Figure 5-6 Adjusting the Fluid Pressure ............................................................................................. 5-10
Figure 5-7 ECXP Edit Screen - Pressure Adjust ................................................................................ 5-11
Figure 5-8 Pressure Outputs Dialog Box ........................................................................................... 5-11
Figure 5-9 Monitoring the Fluid Pressure in ECXP ............................................................................ 5-12
Figure 5-10 Conveyor Air Regulator and Gauge ................................................................................. 5-13
Figure 5-11 Valve Electrical and Pneumatic Connections ................................................................... 5-18
Figure 5-12 Filling the Fluid Reservoir ................................................................................................. 5-19
Figure 5-13 ECXP Temperature Sense Window ................................................................................. 5-20
Figure 5-14 Fluid System (VCS System shown) .................................................................................. 5-21
Figure 5-15 Focusing the Camera ....................................................................................................... 5-22
Figure 5-16 Loading a Program - Operator Screen ............................................................................. 5-23
Figure 5-17 Loading a Program - Edit Screen ..................................................................................... 5-24
Figure 5-18 Running a Program - Operator Screen (SL-940E) ........................................................... 5-25
Figure 5-19 Running a Program - Operator Screen (SL-941E) ........................................................... 5-26
Figure 5-20 Running a Program - Edit Screen ..................................................................................... 5-27
Figure 6-1 ECXP Operator Screen ...................................................................................................... 6-3
Figure 6-2 ECXP Edit Screen .............................................................................................................. 6-3
Figure 6-3 ECXP Configure Dialog Box ............................................................................................... 6-4
Figure 6-4 Reconfiguring ECXP Tools ................................................................................................. 6-5
Figure 6-5 Configuring ECXP for the Genie Camera ........................................................................... 6-5
Figure 6-6 Log Trigger Faults Dialog Box ............................................................................................ 6-6
Figure 6-7 Subsystem Dialog Box ....................................................................................................... 6-7
Figure 6-8 Tool Configuration Dialog Box ............................................................................................ 6-8
Figure 6-9 ECXP Fan Width Setup Dialog Box .................................................................................... 6-9
Figure 6-10 Fixture Constraint Location ............................................................................................... 6-10
Figure 6-11 ECXP Fixture Configuration ............................................................................................. 6-11
Figure 6-12 Teaching XYZ Coordinates .............................................................................................. 6-12
Figure 6-13 Conveyor Settings Dialog Box .......................................................................................... 6-13
Figure 6-14 Reference Frames ............................................................................................................ 6-16
Figure 6-15 Robot Settings Dialog Box ................................................................................................ 6-17
Figure 6-16 Selected Pointer ............................................................................................................... 6-19
Figure 6-17 ECXP Tool Configuration ................................................................................................. 6-19
Figure 6-18 ECXP Characterization Wizard Dialog Box ...................................................................... 6-20
Figure 6-19 Characterization Sheet ..................................................................................................... 6-21
Figure 6-20 Material Characteriz ation .................................................................................................. 6-22
Figure 7-1 Spill Pan .............................................................................................................................. 7-3
Figure 7-2 Water Trap .......................................................................................................................... 7-4
Figure 7-3 Relieving the Air Pressure .................................................................................................. 7-5
Figure 7-4 Cleaning the Fluid Filter ...................................................................................................... 7-6
Figure 7-5 Removing the X-Axis Covers .............................................................................................. 7-7
Figure 7-6 Removing the Y-Axis Covers .............................................................................................. 7-7
Figure 7-7 Removing the Rear Cable Covers ...................................................................................... 7-8
Figure 7-8 Lubricating the X-Axis Linear Guides ............................................................................... 7-11
Figure 7-9 Lubricating Y-Axis Linear Guides (rear Y-bearings not shown) ....................................... 7-11
Figure 7-10 ECXP Maintenance Manager Dialog Box......................................................................... 7-12
Figure 7-11 Tensioning the Cables ...................................................................................................... 7-13
Figure 7-12 Tensioning the Conveyor Chains ..................................................................................... 7-14
Figure 9-1 Removing the Upper Rear Access Panel ........................................................................... 9-4
Figure 9-2 Removing the Middle Rear Access Panel .......................................................................... 9-4
Figure 9-3 Creating Slack in the Chain ................................................................................................ 9-5
Figure 9-4 Removing the Retainer Clip ................................................................................................ 9-6
Figure 9-5 Removing the Female Link ................................................................................................. 9-6
Figure 9-6 Removing the Master Link (Male Link) ............................................................................... 9-6
Figure 9-7 Installing the Chain on the Sprocket Rail............................................................................ 9-6
Figure 9-8 Inserting the Male Link ....................................................................................................... 9-7
Table of Contents xi
Figure 9-9 Attaching the Female Link ................................................................................................. 9-7
Figure 9-10 Installing the Retainer Clip .................................................................................................. 9-7
Figure 9-11 Replacing the Camera Lens ............................................................................................... 9-8
Figure 9-12 Fluid System Heater ......................................................................................................... 9-10
Figure B-1 Power Manager Connections ............................................................................................. B-3
Figure C-1 Illustrated Parts List (Safety Components) ........................................................................ C-3
Figure C-2 Illustrated Parts List (Computer Components) .................................................................. C-4
Figure C-3 Illustrated Parts List (Hatch Components) ......................................................................... C-5
Figure C-4 Illustrated Parts List (Electronics Components) ................................................................ C-7
Figure C-5 Illustrated Parts List (Z-Head Components) ...................................................................... C-9
Figure C-6 Illustrated Parts List (Regulators) .................................................................................... C-11
Figure C-7 Illustrated Parts List (Fluid System) ................................................................................. C-13
Figure C-8 Illustrated Parts List (Conveyor Components) ................................................................. C-15