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1-6 TM-403 User’s Guide Assembling the TM-402 D292105.4a.fm Assembling the TM-402 Equipment Requir ed • Adjustable wrench (needs to fit 1 1/16” to 1 3/32” nut) • S ta ndard and Metric Hex Wrench Set s (provided with mach…

D292105.4a.fm Unpacking the TM-402

Chapter 1: Assembly & Installation 1- 5

Unpacking the TM-402

Prior to shipment, the TM-402 is partially disassembled, then shrink wrapped, placed in a crate,

and strapped to the crate floor. The disassembled TM-402 parts, which include the Carrier Tape

Arm, the Take-up Assembly, the Bowl Feeder and the Spare Parts Kit, are individually bubble-

wrapped and packed around the base machine. The TM-402 crate should contain the base

machine along with the following items:

A. 240 Volt Bowl Feeder

B. Carrier Tape Arm

C. Take-up Arm

D. 80/20 Frame (optional, shipped disassembled)

E. Laptop Computer (optional, not pictured)

A User’s Guide, Standard and Metric Hex Wrench Sets, and a Spare Parts Kit are also

included but not pictured above.

Note: Bowl appearance will vary depending on part size to be processed and the bowl

which was selected at the time of purchase.

1-6 TM-403 User’s Guide

Assembling the TM-402 D292105.4a.fm

Assembling the TM-402

Equipment Required

• Adjustable wrench (needs to fit 1 1/16” to 1 3/32” nut)

• Standard and Metric Hex Wrench Sets (provided with machine)

• 85-110 PSI air pressure system

Note: Read the TM-402 User’s Guide before assembling the TM-402.

Unpack the TM-402 Crate

1. Move the Crate to the Work Area. Use a fork lift to move the TM-402 crate to the pre-

pared work area. Ensure the fork is centered under the crate before lifting.

Note: Use a forklift with a minimum load capacity of 300 pounds (136 kg) and a fork

length that is a minimum of 40 inches (102 cm) so the fork fully extends beyond the crate

on the other side. The forklift should only be operated by a licensed/certified operator.

2, Unpack the Crate.

a. Remove the top and sides from the TM-402 crate. Set aside.

b. The TM-402 is shipped partially disassembled, with the Bowl Feeder, Take-up Arm

and Carrier Tape/Feed Arm detached and wrapped in bubble wrap. Remove the smaller

items one at a time from the crate and place on a flat, stable surface for assembly.

c. Remove and discard the protective wrapping from each part.

D292105.4a.fm Assembling the TM-402

Chapter 1: Assembly & Installation 1- 7

3. Remove the TM-402 from the Crate.

a. The TM-402 is bolted to the bottom of the crate for shipping. Reach below the crate to

unfasten the bolts.

Note: If the optional 80/20 Frame was purchased, follow the assembly instructions in the

80/20 Frame Exploded Views document which can be found in the Exploded Views sec-

tion at the end of this manual before proceeding.

b. Moving the TM-402 Base Machine. The machine may be manually lifted from the

crate. The base machine weighs 265 lb. (120 Kg) so the task will require four people.

Position one person at each corner of the machine using the lift points illustrated above to

safely distribute the machine’s weight. Lift the machine from the crate and place it onto

the prepared work table/bench.

4. Position the TM-402 in the work area so there is at least 3 feet of clearance on all sides.

(See the Preparing the Work Area section earlier in this chapter for details.)

5. The TM-402 is shipped with zip ties securing the pick head, the 2D Camera and any

mobile portions of the machine. Cut and remove all zip ties.

Lift Points