编带机说明书-含图纸ttm402.pdf - 第6页
Introduction D292105.2a.fm ii Intr oduction Thank you for purchasing the TM-402 Component Hand ling Machine . The TM-402 is a t able- top pick and place t ape and reel machine with vision, designed for use in production …
Introduction
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Operator Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii
Safety Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xii
Introduction D292105.2a.fm ii
Introduction
Thank you for purchasing the TM-402 Component Handling Machine. The TM-402 is a table-
top pick and place tape and reel machine with vision, designed for use in production environ-
ments for electronic devices. This machine accepts devices loaded in a bowl feeder. It features a
2D over tape vision system for component verification. A touch screen interface simplifies the
setup process, and minimizes set up time and operator intervention for fast, easy functioning.
Standard Features:
• Touch screen operator interface for easy setup and operation
• Bowl input, Tape output
• Ability to rotate components +/-90° or 180°
• Innovative universal adjustable heat and PSA sealer
• Software controlled advance movement of carrier tape (2mm to 144mm pitch)
• Adjustable track assembly for tape widths 8mm to 72 mm
• 2D Vision over tape inspection for Mark, Orientation and Empty Pocket Detection.
• User-friendly safety enclosure with multiple access points provides easy access with
minimal downtime
• Automatic Jam in Track and Low Cover Tape Detection Sensors
Theory of Operation D292105.2a.fm iii
Theory of Operation
Operation of the TM-402 is simple. The operator loads the Bowl Feeder and then configures the
job for the selected part using the TM-402’s intuitive, touch screen Human Machine Interface
(HMI). Job configuration includes selecting and programming inspection criteria.
When the TM-402 is set in motion, the pick head picks an individual part from the Bowl Feeder
Nest and places the part directly into a carrier tape pocket. The 2D Vision System detects empty
pockets and inspects placed parts for mark and orientation prior to cover tape application. Parts
that fail inspection stop operation and trigger an error message, allowing the user to correct the
error before continuing operation.
As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape
reaches the TM-402 sealer assembly, cover tape is applied. The part is then sealed in the pocket
with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-
cess is complete, the finished tape is routed onto a take-up reel.
During operation, the operator keeps the selected Bowl Feeder supplied with parts and observes
the inspection process, adjusting operation and inspection settings as needed. In the event of 2D
inspection fails, the operator may re-orient or swap out parts from the output area as needed.
When tape reels are complete, the operator removes the full reel and replaces it with a new reel.