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Theory of Operation D292105.2a.fm iii Theor y of Operation Operation of the TM-402 is simple. The o perator loads the Bowl Feeder and then configures the job for the selected part using the TM-402 ’s intuitive, touch scr…

Introduction D292105.2a.fm ii

Introduction

Thank you for purchasing the TM-402 Component Handling Machine. The TM-402 is a table-

top pick and place tape and reel machine with vision, designed for use in production environ-

ments for electronic devices. This machine accepts devices loaded in a bowl feeder. It features a

2D over tape vision system for component verification. A touch screen interface simplifies the

setup process, and minimizes set up time and operator intervention for fast, easy functioning.

Standard Features:

• Touch screen operator interface for easy setup and operation

• Bowl input, Tape output

• Ability to rotate components +/-90° or 180°

• Innovative universal adjustable heat and PSA sealer

• Software controlled advance movement of carrier tape (2mm to 144mm pitch)

• Adjustable track assembly for tape widths 8mm to 72 mm

• 2D Vision over tape inspection for Mark, Orientation and Empty Pocket Detection.

• User-friendly safety enclosure with multiple access points provides easy access with

minimal downtime

• Automatic Jam in Track and Low Cover Tape Detection Sensors

Theory of Operation D292105.2a.fm iii

Theory of Operation

Operation of the TM-402 is simple. The operator loads the Bowl Feeder and then configures the

job for the selected part using the TM-402’s intuitive, touch screen Human Machine Interface

(HMI). Job configuration includes selecting and programming inspection criteria.

When the TM-402 is set in motion, the pick head picks an individual part from the Bowl Feeder

Nest and places the part directly into a carrier tape pocket. The 2D Vision System detects empty

pockets and inspects placed parts for mark and orientation prior to cover tape application. Parts

that fail inspection stop operation and trigger an error message, allowing the user to correct the

error before continuing operation.

As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape

reaches the TM-402 sealer assembly, cover tape is applied. The part is then sealed in the pocket

with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-

cess is complete, the finished tape is routed onto a take-up reel.

During operation, the operator keeps the selected Bowl Feeder supplied with parts and observes

the inspection process, adjusting operation and inspection settings as needed. In the event of 2D

inspection fails, the operator may re-orient or swap out parts from the output area as needed.

When tape reels are complete, the operator removes the full reel and replaces it with a new reel.

Machine Details D292105.2a.fm iv

Machine Details

Controls:

Touch screen Operator Interface includes:

• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up

• Customizable job configuration

• Sealer Dwell Adjustment

• Manual/Automatic leader/trailer

• Password protection

Speed:

Placement speed of up to 2,800 UPH

Dimensions:

• Height: 39.5” (100 cm) (includes Tower Light)

• Width: 50.5” (128.5 cm)

• Depth: 35.5” (90 cm)

• Working area: 11’ x 9’ (3.5 m x 2.75 m)

Weight:

• 267 lb. (121 Kg)

Power Requirements:

• Air consumption: 5 SCFM at 85 PSI

• Electrical: 120 OR 240 VAC (bowl dependent), 50/60Hz AC

Note: The TM-402 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/

108/EC. These tests were conducted with the power requirements of 230V 50Hz.

However, the TM-402 can also handle other voltage levels seen in other parts of the

world including voltages from 208V-240V @ 50/60 Hz.

Reference below when wiring the electrical plug:

• Attach the BROWN wire to L1

• Attach the BLUE wire to N/L2

• Attach the GREEN/YELLOW wire to Ground