编带机说明书-含图纸ttm402.pdf - 第8页

Machine Details D292105.2a.fm iv Machine Details Contr ols: T ouch screen Operator Interface includes: • User-friendly Job Wiza rd and Pitch Setting Wizard for easy set-up • Customizable job configuration • Sealer Dwell …

Theory of Operation D292105.2a.fm iii

Theory of Operation

Operation of the TM-402 is simple. The operator loads the Bowl Feeder and then configures the

job for the selected part using the TM-402’s intuitive, touch screen Human Machine Interface

(HMI). Job configuration includes selecting and programming inspection criteria.

When the TM-402 is set in motion, the pick head picks an individual part from the Bowl Feeder

Nest and places the part directly into a carrier tape pocket. The 2D Vision System detects empty

pockets and inspects placed parts for mark and orientation prior to cover tape application. Parts

that fail inspection stop operation and trigger an error message, allowing the user to correct the

error before continuing operation.

As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape

reaches the TM-402 sealer assembly, cover tape is applied. The part is then sealed in the pocket

with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-

cess is complete, the finished tape is routed onto a take-up reel.

During operation, the operator keeps the selected Bowl Feeder supplied with parts and observes

the inspection process, adjusting operation and inspection settings as needed. In the event of 2D

inspection fails, the operator may re-orient or swap out parts from the output area as needed.

When tape reels are complete, the operator removes the full reel and replaces it with a new reel.

Machine Details D292105.2a.fm iv

Machine Details

Controls:

Touch screen Operator Interface includes:

• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up

• Customizable job configuration

• Sealer Dwell Adjustment

• Manual/Automatic leader/trailer

• Password protection

Speed:

Placement speed of up to 2,800 UPH

Dimensions:

• Height: 39.5” (100 cm) (includes Tower Light)

• Width: 50.5” (128.5 cm)

• Depth: 35.5” (90 cm)

• Working area: 11’ x 9’ (3.5 m x 2.75 m)

Weight:

• 267 lb. (121 Kg)

Power Requirements:

• Air consumption: 5 SCFM at 85 PSI

• Electrical: 120 OR 240 VAC (bowl dependent), 50/60Hz AC

Note: The TM-402 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/

108/EC. These tests were conducted with the power requirements of 230V 50Hz.

However, the TM-402 can also handle other voltage levels seen in other parts of the

world including voltages from 208V-240V @ 50/60 Hz.

Reference below when wiring the electrical plug:

• Attach the BROWN wire to L1

• Attach the BLUE wire to N/L2

• Attach the GREEN/YELLOW wire to Ground

Intended Use D292105.2a.fm v

Intended Use

The intended use of the TM-402 Taping Machine is to produce taped reels of individually sealed

and consistently orientated components. Use of this equipment in any other way is not recom-

mended.

The TM-402 is designed to accommodate a full range of electronic devices. The Bowl Feeder

accommodates parts which are 0805 size and larger.

Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feed-

holes that are pitched at 4 mm. Tapes must operate in a temperature range from 120-160° Cel-

sius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The

TM-402 can accommodate tape widths from 8mm to 72mm.

Tape advance and Pick Head speeds are set on the machine’s controller and can be set at

speeds of 1-10. The Bowl Feeder’s Linear Track speeds are set with the control knobs on the

Bowl assembly. Feed rates are up to 2,800 units per hour dependent on component size.

Caution:

V-TEK® Incorporated takes no responsibility for the safety of the TM-402 if it is

used for any purpose other than the intended purpose as specified in this User’s

Guide.

Operating Environment

The TM-402 is designed to be operated in a temperature and humidity controlled, light, industrial

setting. It requires an ISO Class 9 clean room environment.

The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of

200 to 300 Lux (Lumens/m2).

The recommended climate is between 5 - 75% non-condensing humidity with a room tempera-

ture between 0 - 50 degrees Celsius.

Note: Although all of the components used on the machine will withstand the temperature

range of 0 to 50 degrees Celsius, such temperatures may decrease the life of some of the

components.

The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.