00194440-10_SM_X-Series_Customer_en.pdf - 第18页

Introduction Other Instructions 1.3.5 Validity of Document 18 Service Manual SIPLACE X Series 1.3.4.3 1 . 3 . 4 . 3 H a n d lin g E S D M o d u le s Handling ESD Modules Do not tou ch electronic m odules unles s it is ab…

Introduction

1.3.1 Environmentally-Friendly Disposal of Materials and Components Other Instructions

Service Manual SIPLACE X Series 17

1.3

1.3 Other Instructions

Other Instructions

1.3.1

1.3.1 Environmentally-Friendly Disposal of Materials and Components

Environmentally-Friendly Disposal of Materials and Components

SIPLACE products are manufactured using only materials and parts that can be easily separated and

disposed of in an environmentally-friendly way.

1.3.2

1.3.2 Use of Original SIPLACE Accessories and Spare Parts

Use of Original SIPLACE Accessories and Spare Parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety and

will invalidate the liability for any consequential damage.

1.3.3

1.3.3 Information About This Service Manual

Information About This Service Manual

If you should have any questions during the service work, please contact the SIPLACE customer hotline

directly (0049) 089 20800 48642 or send an e-mail to: hotline.siplace@asmpt.com.

1.3.4

1.3.4 ESD Guidelines

ESD Guidelines

1.3.4.1

1.3.4.1 Definition of ESD

Definition of ESD

1.3.4.2

1.3.4.2 Important Measures to Protect Against Static Charging

Important Measures to Protect Against Static Charging

► Most plastics can easily become charged and must therefore be kept away from at-risk components.

► Always ensure that people, the workplace and packaging are safely earthed when handling electro-

static sensitive components.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environmental

protection.

WARNING

Additional qualifications required

The service work described in this manual may only be performed by specially trained service

technicians, with appropriate qualifications and expertise.

Almost all of the modules in use today are equipped with highly integrated MOS blocks and compo-

nents. The manufacturing techniques used mean that these electronic components are extremely sen-

sitive to overvoltage and thus to electrostatic discharge.

The abbreviation for such modules is 'ESD' (Electrostatic Sensitive Device). This is

used internationally, although the German abbreviation 'EGB' may also be seen. The

following symbol on cabinet rating plates, racks or packaging indicates that compo-

nents which are sensitive to electrostatic discharge have been used and thus that the

modules concerned are also touch-sensitive.

ESDs can be destroyed by voltages and power levels that are far below the level that can be perceived

by humans. Such voltages occur if a person touches a component or module without earthing them-

selves. Components that are exposed to such overvoltages do not generally appear to be defective im-

mediately - incorrect behavior starts after the component or module has been in operation for some

time.

Introduction

Other Instructions 1.3.5 Validity of Document

18 Service Manual SIPLACE X Series

1.3.4.3

1.3.4.3 Handling ESD Modules

Handling ESD Modules

Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other work.

If it is necessary, make sure that you do not touch the pins or printed conductors when you pick up flat

modules.

Do not touch components unless

▪ You are constantly earthed by an ESD wrist strap or

▪ You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.

Always discharge yourself before you touch an electronic module. To do this, simply touch a conductive

and earthed object immediately before you touch the module (such as unpainted parts of a switch cab-

inet, a water pipe, etc.).

Do not allow modules with chargeable and highly insulating materials to touch one another, e.g. plastic

films, insulating table surfaces or items of clothing made from synthetic fibers.

Always place the modules on a conductive surface (table with an ESD coating, conductive ESD foam,

ESD bag or container).

Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm away

from the screen.

1.3.4.4

1.3.4.4 Measurements and Modifications to ESD Modules

Measurements and Modifications to ESD Modules

Measurements of the assemblies may only be taken if

▪ The measuring device has been grounded (e.g. via protective conductor) or

▪ The measuring head of the potential-free measuring device has been briefly discharged before

measurement (e.g. touching blank metal control unit housing).

► Always use an earthed soldering iron if you carry out any soldering work.

1.3.4.5

1.3.4.5 Dispatching ESD Modules

Dispatching ESD Modules

► Always store modules and components in conductive packaging (e.g. metallized plastic bags or met-

al sleeves) and dispatch them in conductive packaging.

► If the packaging is not conductive, place the modules in a conductive envelope before packaging.

Use conductive foam rubber, ESD bags, domestic aluminum foil or paper, for example. NEVER use

plastic bags or film.

► If the module has integral batteries, ensure that the conductive packaging does not touch or short-

circuit the battery terminals and, if necessary, first cover the terminals with insulating tape or mate-

rial.

1.3.5

1.3.5 Validity of Document

Validity of Document

This document contains instructions about the service work for all machines in the SIPLACE X-series,

plus the performance enhanced SIPLACE X4I.

The service work described in this manual is divided into modules and is largely identical for all machine

types:

▪ If the work required for specific machines should differ from the standard procedure, this will be in-

dicated with reference to the machine number, series and various delivery statuses.

▪ Diagrams should be seen as examples e.g. the diagram of a SIPLACE X3 or machine with different

paint finish does not mean that the following information only applies to the machine type shown.

▪ An exception to this rule is made for the performance enhanced SIPLACE X4I.

The SIPLACE X4I is only configured with the new C&P20A placement head. Information about the

TwinHead and C&P6/12 heads is therefore not relevant for the SIPLACE X4I.

The main focus of this manual is on a description of mechanical service work.

Please refer to the circuit diagram folder supplied with your machine for any electrical checks:

▪ Circuit diagram folder SIPLACE X series [00194418-xx] (German)

▪ Circuit diagram folder SIPLACE X series [00194419-xx] (English)

▪ Circuit diagram folder SIPLACE X4I [00195675-xx] (German)

▪ Circuit diagram folder SIPLACE X4I [00195676-xx] (English)

Introduction

1.3.6 Release History Other Instructions

Service Manual SIPLACE X Series 19

1.3.6

1.3.6 Release History

Release History

Document

SIPLACE X Series

Service manual

Release Changes

07/2005

(initial release)

Compared to the service manual for the HF series, new subjects have been added

for the X-Series machine type.

In the Module Overview and Service Works sections:

Component changeover table /R2, component changeover table HF /R2, docking sta-

tion for component changeover tables X-Series, placement head C&P20

04/2006 The following new subjects have been added:

In the Service Works section:

Placement head C&P20: replacing the intermediate distributor C&P20.

12/2006 The following new subjects have been added:

Service Works:

Transferring the C&P20 machine data

Axis card A364, main and sub-distributor (new version),

Computer unit with Box PC.

The settings subject has been added completely.

01/2007 Revision

12/2007 Consideration and extension of technical modifications for the performance enhanced

SIPLACE X4I with mirrored gantries.

01/2008 Revision, new chapter: Replacing the trailing cable

08/2008 Revision and new chapters:

C&P6/12:

Vacuum test with special nozzles [00323044-03],

Replacing the toothed belt of the rotation unit (-07),

Replacing the vacuum hoses at the C&P head,

Replacing the reject circuit of the valve positioning drive [00367768-xx],

Replacing silicon hoses at the star [00341183S01]

TwinHead:

Replacing the additional volume (filter) for the analogue vacuum controller

[03013061-xx],

Replacing the vacuum control system (version 02 - digital) [03058802-xx]

04/2009 Revision and new chapters:

Quad Lane conveyor

CPP head

12/2009 Revision and supplements

01/2014 Revision and supplements:

▪ Modularization of head chapters

▪ Installation of driver for CAN card in box PC

▪ Jumper on the inrush current limitation board

▪ Jumper on the FCU

▪ Motor circuit breaker/motor protection tripping unit

▪ Various minor amendments