00194440-10_SM_X-Series_Customer_en.pdf - 第19页

Introduction 1.3.6 Release History Other Instructions Service Manual SIPLACE X Series 19 1.3.6 1 . 3 . 6 R e le a s e H is t o r y Release History Document SIPLACE X Series Service manual Release Changes 07/2005 (initial…

Introduction

Other Instructions 1.3.5 Validity of Document

18 Service Manual SIPLACE X Series

1.3.4.3

1.3.4.3 Handling ESD Modules

Handling ESD Modules

Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other work.

If it is necessary, make sure that you do not touch the pins or printed conductors when you pick up flat

modules.

Do not touch components unless

▪ You are constantly earthed by an ESD wrist strap or

▪ You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.

Always discharge yourself before you touch an electronic module. To do this, simply touch a conductive

and earthed object immediately before you touch the module (such as unpainted parts of a switch cab-

inet, a water pipe, etc.).

Do not allow modules with chargeable and highly insulating materials to touch one another, e.g. plastic

films, insulating table surfaces or items of clothing made from synthetic fibers.

Always place the modules on a conductive surface (table with an ESD coating, conductive ESD foam,

ESD bag or container).

Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm away

from the screen.

1.3.4.4

1.3.4.4 Measurements and Modifications to ESD Modules

Measurements and Modifications to ESD Modules

Measurements of the assemblies may only be taken if

▪ The measuring device has been grounded (e.g. via protective conductor) or

▪ The measuring head of the potential-free measuring device has been briefly discharged before

measurement (e.g. touching blank metal control unit housing).

► Always use an earthed soldering iron if you carry out any soldering work.

1.3.4.5

1.3.4.5 Dispatching ESD Modules

Dispatching ESD Modules

► Always store modules and components in conductive packaging (e.g. metallized plastic bags or met-

al sleeves) and dispatch them in conductive packaging.

► If the packaging is not conductive, place the modules in a conductive envelope before packaging.

Use conductive foam rubber, ESD bags, domestic aluminum foil or paper, for example. NEVER use

plastic bags or film.

► If the module has integral batteries, ensure that the conductive packaging does not touch or short-

circuit the battery terminals and, if necessary, first cover the terminals with insulating tape or mate-

rial.

1.3.5

1.3.5 Validity of Document

Validity of Document

This document contains instructions about the service work for all machines in the SIPLACE X-series,

plus the performance enhanced SIPLACE X4I.

The service work described in this manual is divided into modules and is largely identical for all machine

types:

▪ If the work required for specific machines should differ from the standard procedure, this will be in-

dicated with reference to the machine number, series and various delivery statuses.

▪ Diagrams should be seen as examples e.g. the diagram of a SIPLACE X3 or machine with different

paint finish does not mean that the following information only applies to the machine type shown.

▪ An exception to this rule is made for the performance enhanced SIPLACE X4I.

The SIPLACE X4I is only configured with the new C&P20A placement head. Information about the

TwinHead and C&P6/12 heads is therefore not relevant for the SIPLACE X4I.

The main focus of this manual is on a description of mechanical service work.

Please refer to the circuit diagram folder supplied with your machine for any electrical checks:

▪ Circuit diagram folder SIPLACE X series [00194418-xx] (German)

▪ Circuit diagram folder SIPLACE X series [00194419-xx] (English)

▪ Circuit diagram folder SIPLACE X4I [00195675-xx] (German)

▪ Circuit diagram folder SIPLACE X4I [00195676-xx] (English)

Introduction

1.3.6 Release History Other Instructions

Service Manual SIPLACE X Series 19

1.3.6

1.3.6 Release History

Release History

Document

SIPLACE X Series

Service manual

Release Changes

07/2005

(initial release)

Compared to the service manual for the HF series, new subjects have been added

for the X-Series machine type.

In the Module Overview and Service Works sections:

Component changeover table /R2, component changeover table HF /R2, docking sta-

tion for component changeover tables X-Series, placement head C&P20

04/2006 The following new subjects have been added:

In the Service Works section:

Placement head C&P20: replacing the intermediate distributor C&P20.

12/2006 The following new subjects have been added:

Service Works:

Transferring the C&P20 machine data

Axis card A364, main and sub-distributor (new version),

Computer unit with Box PC.

The settings subject has been added completely.

01/2007 Revision

12/2007 Consideration and extension of technical modifications for the performance enhanced

SIPLACE X4I with mirrored gantries.

01/2008 Revision, new chapter: Replacing the trailing cable

08/2008 Revision and new chapters:

C&P6/12:

Vacuum test with special nozzles [00323044-03],

Replacing the toothed belt of the rotation unit (-07),

Replacing the vacuum hoses at the C&P head,

Replacing the reject circuit of the valve positioning drive [00367768-xx],

Replacing silicon hoses at the star [00341183S01]

TwinHead:

Replacing the additional volume (filter) for the analogue vacuum controller

[03013061-xx],

Replacing the vacuum control system (version 02 - digital) [03058802-xx]

04/2009 Revision and new chapters:

Quad Lane conveyor

CPP head

12/2009 Revision and supplements

01/2014 Revision and supplements:

▪ Modularization of head chapters

▪ Installation of driver for CAN card in box PC

▪ Jumper on the inrush current limitation board

▪ Jumper on the FCU

▪ Motor circuit breaker/motor protection tripping unit

▪ Various minor amendments

Introduction

Staff Qualifications and Training 1.3.7 SIPLACE on the World Wide Web (WWW)

20 Service Manual SIPLACE X Series

1.3.7

1.3.7 SIPLACE on the World Wide Web (WWW)

SIPLACE on the World Wide Web (WWW)

Log into our SIPLACE

homepage at http://www.siplace.com.

► You can choose between the German and English versions.

The different sections contain information about our products, services and contact persons.

In addition, registered customers can also access the

SIPLACE User Group

. Here you can call up spe-

cial information about our placement systems e.g.

▪ Technical documentation,

▪ Technical information,

▪ Spare parts lists etc.

Registration for the user group is very simple:

► Click on the Register link.

► Fill in the registration form and send it off to us.

Soon afterwards, you will receive your access authorization with USER ID and password.

1.4

1.4 Staff Qualifications and Training

Staff Qualifications and Training

Qualified or adequately trained personnel means that these people are familiar with the setting up, op-

eration and maintenance of automatic placement systems and add-on devices and are suitably qualified,

e.g.:

▪ Have been trained, instructed or authorized to switch on and off, isolate, earth and identify electrical

circuits and system components in accordance with normal safety standards.

▪ Have been trained or instructed in the upkeep and use of appropriate safety equipment in accord-

ance with normal safety standards.

▪ Have received first aid training.