00194440-10_SM_X-Series_Customer_en.pdf - 第7页

Contents Service Manual SIPLACE X Series 7 3.10.1 Replacing the Fixed/Guide Castors [00341 918-xx] 226 3.10.2 Replacing the Locking Latch [03069205-xx] 227 3.10.3 Replacing the Guide Profile/En tering Guide Feeder 228 3.…

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Contents
6 Service Manual SIPLACE X Series
3.6.6 Replacing the Toothed Belt of the Drive Unit [00355553-xx] 159
3.6.7 Replacing the Conveyor Toothed Belt (2.5 mm Width) 161
3.6.7.1 Replacing the Conveyor Toothed Belt (ET/DT) 161
3.6.7.2 Replacing the Conveyor Toothed Belt (QC) 163
3.6.8 Replacing the Lifting Table Unit 166
3.6.9 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 168
3.6.10 Replacing the Lifting Table Solenoid Valve [00358663-xx] 170
3.6.11 Replacing the Lifting Table Fork Light Barrier [00363079-xx] 171
3.6.12 Replacing the Complete Lifting Table Cylinder [00358703-xx] 172
3.6.13 Replacing the Limit Switch for the End Position Width Adjustment System [00316831-
xx]
173
3.6.14 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063-xx] 175
3.6.14.1 Replacing the Transmitter or Receiver for Placement Areas 1 and 2 175
3.6.14.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor 176
3.6.14.3 Replacing the Light Barriers for the Intermediate Conveyor 177
3.6.15 Replacing the Laser Light Barriers for Stopper Positions [00370385-xx] 178
3.6.16 Mapping 180
3.6.17 Replacing the Conveyor Conversion Board 183
3.6.18 Replacing the Conveyor Control Assembly [03071908‑xx] 184
3.6.19 Replacing and Teaching the Sonar Sensor PXS240 (QC) [03069863-xx] 186
3.6.20 Replacing the Sensor for the Lower End Position on the Stopper (QC) [03066803-xx] 188
3.6.21 Replacing and Setting the Stopper (QC) [03069271-xx] 189
3.6.22 Overview of the Electrical Components 191
3.6.22.1 Conveyor Edge Conversion Board [00359424-xx] 191
3.6.22.2 Conveyor Conversion Board (Single and Dual Conveyor) [00359425-xx] 192
3.6.22.3 Conveyor Conversion Board (Quad Lane Conveyor) [03066716-xx] 192
3.6.22.4 Lifting Table Conversion Board [00362766-xx] 193
3.6.22.5 Conveyor Control TSP 301 [00370397-xx] 193
3.6.22.6 Extension Controller Board TSP 301E for Dual Conveyors [00370398-xx] 194
3.7 X-Series COT Insert 195
3.7.1 Replacing the X-Series COT Insert [03015680-xx] 195
3.7.2 Replacing the X Series Feeder Control Unit (FCU) [03020068-xx] 197
3.7.3 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 198
3.7.4 Voltage Supply 30V DC-DC Transformer [03020549-xx] 199
3.7.5 Replacing the Safety Switch [03019065-xx] 199
3.7.6 Replacing the Empty-Tape Duct Assembly [03021207-xx] 200
3.7.7 Replacing the Control Valve [03003489-xx] 200
3.7.8 Replacing the Baffles [03002191-xx] 201
3.8 COT Insert HF R2 202
3.8.1 Replacing the COT Insert Assembly [03000811-xx] 202
3.8.2 Replacing the Cable Tree and ODU Connector [03006855-xx] 204
3.8.3 Replacing the Undocked Component Trolley Short-Stroke Cylinder [03002876-xx] 205
3.8.4 Replacing the Control Valve [03005828-xx] 206
3.8.5 Replacing the Docked Component Trolley Round Cylinder [03002255-xx] 206
3.8.6 Replacing the Empty-Tape Duct Assembly [03003725-xx] 208
3.8.7 Replacing the Baffles [03002191-xx] 209
3.9 Cutter 210
3.9.1 Replacing the Cutter [03052900-xx] on the R2 COT Insert 211
3.9.2 Replacing the Cutter [03052900-xx] on the X-Series COT Insert 213
3.9.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 215
3.9.4 Replacing the Control Unit 217
3.9.4.1 Replacing the Control Unit [03006411-xx] 217
3.9.4.2 Replacing the Control Unit "CAN Nodes NC Tape Cutter X/HF" [03052927-xx] 218
3.9.5 Replacing the Solenoid Valves [03000630-xx] 219
3.9.6 Replacing the Proximity Switch (FSE) [00332894-xx] 220
3.9.7 Replacing the Cutter Blades 221
3.10 X-Series Component Trolley 226
Contents
Service Manual SIPLACE X Series 7
3.10.1 Replacing the Fixed/Guide Castors [00341918-xx] 226
3.10.2 Replacing the Locking Latch [03069205-xx] 227
3.10.3 Replacing the Guide Profile/Entering Guide Feeder 228
3.10.4 Replacing the Centering Sleeves [03009987-xx] 229
3.10.5 Replacing the Insert Feeder [03002898-xx] 230
3.10.6 Replacing the Actuator/Protective Bracket 231
3.11 Component Trolley HF R2 232
3.11.1 Replacing the Fixed/Guide Castors [00341918-xx] 232
3.11.2 Replacing the Cable Tree and ODU Connector [03021249-xx] 232
3.11.3 Replacing the Table Plate [03020457-xx] 233
3.11.4 Replacing the Feeder Control Unit [03002179] 234
3.12 Docking Station for X-Series Component Trolley 235
3.12.1 Replacing the Power Pack [03025938-XX] 235
3.12.2 Replacing the Micro Fuse [03033387-XX] 236
3.12.3 Replacing the Locking Unit Short-Stroke Cylinder [03034831-XX] 237
3.12.4 Replacing the Locking Lever [03025104-XX] 238
3.12.5 Replacing the Positions End Switch of the Component Trolley Locking Device
[03033395-XX]
239
3.12.6 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 240
3.12.7 Replacing the Feeder Control Unit (FCU) [03059623-xx] 241
3.12.8 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case 241
3.12.9 Replacing the Unlocking Pushbutton [00334095-XX] 243
3.12.10 Replacing the Control Valve [03003489-xx] 244
4 Measuring Equipment and Tools 245
4.1 SIPLACE Axis Tester (SAT) [03002801-01] 245
4.1.1 Scope of Delivery 247
4.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 247
4.3 Axis Tester (Old Version) and Adapter Board 248
4.4 Track Signal Tester [00343785-01] 249
4.5 Track Signal Tester [00322510-01] 249
4.6 Belt Tension Device [00326015-01] 249
4.7 Compressed Air Testing Device [00311487-01] 250
4.8 Location Tester 250
4.9 Calibration Tool [03010565-xx] 251
4.10 Calibration Tool [03034148-xx] 251
4.11 Calibration Nozzle for TwinHead [03008862-xx] 251
4.12 Programming Cable for PXS240 Sensor [03073330-xx] 252
4.13 Setting Gauge for Sonar Sensors [03048764-xx] 252
4.14 Gauge for Stopper Setting [03067221-xx] 252
4.15 Mapping Test Plate 520x300 mm [03067312‑xx] 253
4.16 ACT Calibration Plate, Single Set, for Quad Lane [03073073-xx] 253
4.17 Setting Gauge for Board Clamping [00369202-01] 253
4.18 Component Sensor Protective Cap (CPP) [03080984-xx] 254
5 Settings 255
5.1 Gantry Settings 255
5.1.1 Travel Ranges and Speed Monitoring at the X3 (A363) 255
5.1.1.1 Setting the Proximity Switch 256
5.1.1.2 Description of the Y Axis Proximity Switches 256
5.1.2 Travel Ranges and Speed Monitoring (A364) 257
5.1.3 Travel Ranges and Speed Monitoring 258
5.1.4 Anticrash Function for the A364 Axis Card 260
Contents
8 Service Manual SIPLACE X Series
5.1.4.1 Anticrash Function for the A364 260
5.1.4.2 Anticrash Monitoring for the A364 260
5.1.4.3 Error "Gantry Crash" 260
5.1.4.4 Count Error: 260
5.1.4.5 Anticrash Function 261
5.1.5 Anticrash board 262
5.1.5.1 Setting the Sensitivity of the Distance Sensor 263
5.1.5.2 Calibrating the Anticrash Board 263
5.1.5.3 Checking the Distance Sensor Function 264
5.1.5.4 Checking the Function of the Anticrash Board 265
5.1.6 Mechanical Adjustment of the Incremental Encoder 265
5.1.7 Track Signals and Zero Pulse 266
5.1.7.1 Checking the Zero Pulse Signal 266
5.1.7.2 Checking the Track Signals 269
5.2 Axis Control 271
5.2.1 Checking the X Axis Dynamics 271
5.2.1.1 Measurement Setup with SAT Box and A363 271
5.2.1.2 Measurement Setup with SAT Box and A364 272
5.2.1.3 Comparison of X Axis Travel Profiles for C&P20A, CPP and TwinHead 273
5.2.1.4 X Axis Travel Time Table, According to Placement Heads 274
5.2.1.5 Axis Control Assemblies 275
5.2.1.6 Travel Time Table for C&P20A X Axis 275
5.2.2 Checking the Y Axis Dynamics 276
5.2.2.1 Measurement Setup 276
5.2.2.2 Comparison of Y Axis Travel Profiles for C&P20A, CPP and TwinHead 276
5.2.2.3 Y Axis Travel Time Table, According to Placement Heads 277
5.2.2.4 Travel Time Table for C&P20A Y Axis 277
5.2.3 C&P6/12 278
5.2.3.1 Overview of Axis Control for Star, Z and DP Axis 278
5.2.3.2 Track Signals for Head Axes 279
5.2.3.3 Star Axis Control System 281
5.2.3.4 Axis Control of Z Axis 286
5.2.3.5 Axis Control of DP Axis 289
5.2.4 C&P20 293
5.2.4.1 Overview of Axis Control for Star, Z and DP Axis 293
5.2.4.2 Track Signals for Head Axes 295
5.2.4.3 Star Axis Control System 296
5.2.4.4 Axis Control of Z Axis 300
5.2.4.5 Axis Control of DP Axis 302
5.2.5 TwinHead 303
5.2.5.1 Overview of Axis Control for Z and D Axes 303
5.2.5.2 TwinHead Axis Track Signals 305
5.2.5.3 Axis Control of TwinHead Z Axis 307
5.2.5.4 Axis Control of TwinHead D Axis 313
5.3 Nozzle Changer Setting 316
5.3.1 Setting the Height of the Nozzle Changer for the C&P20A 316
5.3.1.1 Nozzle Reject Unit 317
5.3.2 Jumpers on the Nozzle Changer 318
5.4 Conveyor Settings 319
5.4.1 Adjusting the Tension of the Conveyor Toothed Belt 319
5.4.1.1 Belt Tension of PCB Conveyor (SIPLACE X, D3) 321
5.4.2 Setting the Fixed Conveyor Edge (SW60x) 322
5.4.2.1 General Notes 322
5.4.2.2 Conveyor Widened (For Single Conveyor Mode) 323
5.4.2.3 Connecting the Dual Conveyor Lifting Tables 324
5.4.2.4 Re-converting Single Conveyor Mode 325
5.4.2.5 Moving the Fixed Conveyor Edge for ’Extra Wide Conveyor’ 325
5.4.3 Setting the Fixed Conveyor Edge (from SW701) 326