YSP20_Users_E.pdf - 第241页

1-2 1 Maintenance 1.2 Impor tance of periodic inspections and cleaning P eriodic inspections and cleaning are extremely important maintenance tasks. F ailure to perform inspections and cleaning will prevent the mac hine …

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Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
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Air
• Use a supply air pressure of at least 0.45 MPa.
• Use an air hose with an inside diameter (I.D.) of at least 8 mm.
• Use clean air obtained via an air dryer and air filter.
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Power
Item Description
Power supply 200/208/220/240/380/400/416V AC (±10%), 3-phase AC line
Frequency 50 Hz or 60 Hz
Power supply capacity 7.0kVA
Average power consumption 1.50kW
Power supply connection Power cable conductor cross-section area: 2.5 mm
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or more
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Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity
Functions guaranteed 20 to 90% (no dew condensation allowed).
Recommended operating humidity range: 40 to 60%
Temperature
Functions guaranteed within 15 to 35°C.
Machine accuracy guaranteed within 20°C ± 28°C.
Recommended operating temperature range within: 23 to 26%
Atmosphere
No dust or powder particle. No organic solvent vapor, sulfurous acid gas, chlorine gas
and flammable gases, etc.
Installation floor condition
Flat level location sturdy enough so no vibration occurs during operation.
Concrete floor, or floor with strength and stiffness equivalent to concrete.
Wooden floor, office floor, and grating floor are not allowed.
Floor load-bearing strength Approx. 850 kg/m
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or more
Ambient noise No excessive noise. Machine operation sound and warning should be clearly heard.
Ambient lighting High-intensity light such as sunlight should not strike the vision system.
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NOTE
Keep the humidity at 40% or higher to prevent electrostatic charges. When using an industrial humidifier, use water
that is equal to the DI (deionozed) water.
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Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component mounting
problems or equipment breakdowns.
Examples:
• Dirty optical system (camera, lighting, etc.) may cause recognition errors.
• Poor greasing of axes may cause abnormal noises.
• Poor inspections such as of valves may cause errors in PCB clamping and conveying.
As these examples show, failure to make inspections may lead to equipment problems. We strongly
recommend you perform periodic inspections and cleaning to ensure the machine is used under optimal
conditions.
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Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use. This section also describes how the user can easily replace parts when
a breakdown occurs.
2.1 Maintenance tools
2.1.1 Cleaning tools
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Cleaning tools
Product Name Parts List Designation Parts No. Note
Cotton swab sticks SWAB KGA-M3802-00X
CLEANER, VISION SET
(KHW-M3801-YYY)
Lens blower brush BLOWER KGA-M3803-00X
Lens cleaner CLEANER, LENS KGA-M3801-00X
Vacuum ASSY VACUUM ASSY KHY-M88V0-A0X For cleaning (vacuum)
Air blow tool Air blow tool KU4-M8590-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
2.1.2 Lubricating tools and grease
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Lubricating and greasing tools
Product Name Parts List Designation Parts No. Note
Grease (for ball screws and guides on
all axes)
GREASE PACK (NSL) K48-M3856-00X
Standard part supplied with
machine, NSL grease (NSK)
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
GREASE GUN SET
KHW-M3852-YYY
Nozzle (chuck flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Cleaning wiper WIPER KGS-M3840-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
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Precautions when handling grease
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
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WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
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CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.