YSP20_Users_E.pdf - 第249页

2-5 2 Inspection and maintenance Section Check item Checkpoint Contents of inspection/work Weekly (Date) Monthly / / / / / Cleaning Lubrication Conveyor unit Main stopper Contamination Operation, sensor • Check that the …

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2-4
2
Inspection and maintenance
2. Periodic maintenance items
2.1 Periodic inspection (Weekly/Monthly)
In addition to daily inspection, periodic inspections (weekly and monthly) are essential to ensure safe and
efficient use of the machine.
We recommend setting an earlier inspection interval if parts are subject to frequent usage.
2.1.1 Parts to be replaced during periodic replacement
If parts need to be replaced as a result of the periodic inspection, use the spare parts listed below.
n
Replacement parts (conveyor related)
Part No. Part name Q'ty Location used Replacement interval
KKX-M9211-00X PLATE, EDGE 4 Board clamp
Replace the part according
to the worn away status
observed during inspection
KKX-M9124-00X BELT, CONVEYOR 4 Conveyor belt
* Q’ty (quantity) is the number of parts used for one machine. When replacing, use the number of parts that needs to be
replaced.
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Replacement parts (filter related)
Part No. Part name Q'ty Location used Replacement interval
KGJ-M9140-B0X SPARE FILTER
4 Filter of ejector for mask vacuum
Replace the filter 1 or 2 years
after delivery. As a general
guide, replace the filter if it
becomes dirty when checked
from the outside.
2
Filter of ejector for board pickup
(option)
KGY-M3710-40X INL FILTER ELEMENT 1 Filter for blower motor
KG7-M8501-40X
FILTER ELEMENT
1 Air filter for primary air supply
As a general guide, replace
the filter if it becomes dirty
when checked from the
outside
KV8-M8502-40X
MIST FILTER ELEMENT
1 Mist filter for primary air supply
* Q’ty (quantity) is the number of parts used for one machine. When replacing, use the number of parts that needs to be
replaced.
c
CAUTION
Parts (Part No.) listed above is current as of the issue date of this manual. When ordering a replacement part, please
check for the latest information.
c
CAUTION
Part Nos. are subject to change without prior notice. When ordering a replacement part, contact your local sales
dealer to check its part No.
2.1.2 List of periodic inspection checkpoints
Use the inspection check sheet to periodically inspect the machine.
The inspection check sheet describes the contents of the inspections to be performed weekly or monthly in
addition to the daily inspection described in the previous section.
Make a copy of the inspection check sheet (sample) stated on the next page and use it for the periodic
inspection. Or, it is recommended that the customer prepares an appropriate inspection sheet in such format
and properly perform the periodic inspection with it.
c
CAUTION
Periodic inspections must be performed by or under the direction of person who has received training from YAMAHA
or a YAMAHA sales representative.
c
CAUTION
Warm up the machine and wipe away excess grease before greasing up the lubrication points.
2-5
2
Inspection and maintenance
Section Check item Checkpoint Contents of inspection/work
Weekly (Date) Monthly
/ / / / /
Cleaning Lubrication
Conveyor
unit
Main stopper
Contamination
Operation,
sensor
• Check that the operation timing is
correct.
• Check that no mounting part rattles.
• Check for solder contamination.
Edge clamp
Exit stopper
Operation,
sensor
• Check that the edge clamp functions at
an air pressure level of 0.1 MPa or less.
• Check that the edge plate (metallic part
of the edge clamp) for wear.
• Check that the sensor of the exit stopper
responds correctly.
Board flap
Contamination
on backside of
flap
Operation,
sensor
• Check that the sensor responds
correctly.
* Clean the solder contamination on the
backside.
Conveyor belt
Contamination,
napped surface,
operation
• Check the board transfer belt for
contamination, wear, or napping.
* Clean the sensor surface if any dust or
lint is on it.
Push-up plate
Operation,
contamination
on top surface
• Check that the push-up plate is leveled
without noise when operating it with the
board set.
* Remove the matrix plate and clean the
top surface of the plate.
PU-axis
Ball screw
Guide
• Check for foreign matter or solder
sticking.
* As needed, wipe away excess grease
after the grease has been applied.
W-axis timing
belt
Crack,
deterioration
• Check the belt for wear and the belt
tension.
* If the belt deteriorates, replace it.
W-axis conveyor
auto width
adjustment
Ball screw
Guide
• Check for foreign matter or solder
sticking.
* As needed, wipe away excess grease
after the grease has been applied.
Mask vacuum
Operation
Vacuum filter
• Check that the mask vacuum functions
correctly.
* Check the filter. Clean or replace the
filter if necessary.
Vision
camera unit
related
Mask camera
Contamination
on light lens
Lighting status
• Check the light lens for contamination.
• Turn on each light individually to check
that it is lit correctly.
Board camera Lighting status
• Turn on each light individually to check
that it is lit correctly.
Inspection
camera (OP)
Lighting status
• Turn on each light individually to check
that it is lit correctly.
X and
Z-axis
X and Z-axis
Ball screw
Guide
• Check for foreign matter or solder
sticking.
* As needed, wipe away excess grease
after the grease has been applied.
Mask ASSY MY and MZ-axis
Ball screw
Guide
• Check for foreign matter or solder
sticking.
* As needed, wipe away excess grease
after the grease has been applied.
Printing
head
SY-axis Guide
• Check for foreign matter or solder
sticking.
* As needed, wipe away excess grease
after the grease has been applied.
SZ-axis
Ball screw
Guide
2-6
2
Inspection and maintenance
Section Check item Checkpoint Contents of inspection/work
Weekly (Date) Monthly
/ / / / /
Cleaning Lubrication
Cleaner
Cleaner main
unit
Up/down
operation
Roll sheet wind-
up
• Check that the up/down operation timing
is correct.
• Check that the roll sheet is wound up
correctly.
Cleaner head
Contamination
inside head
Solvent dispense
status
Check the cleaning solvent dispense
status or the head for contamination.
Suction unit
hose
Crack,
deterioration
* Check the hose for crack. If the hose
deteriorates, replace it.
• Check that the swing unit beside the
cleaner head functions smoothly.
Suction unit
Filter inside
suction unit
Operation
* Clean the contamination of the filter.
Replace the filter if necessary.
Others
Each sensor
Contamination
on sensor
Operation
* Check the senor or dog for foreign
matter or solder sticking.
Clean the sensor or dog if necessary.
Air supply part
Air filter
Mist filter
* Clean the contamination of the filter.
Replace the filter if necessary.
2.2 Parts recommended for periodic replacement
For parts listed in the table below, it may be predicted that the service life of the part is expired or the part
deteriorates even though no trouble is found through the visual check during the periodic inspection.
To maintain the performance of the machine at its optimal operating level, it is recommended to periodically
replace these parts.
n
Periodic replacement parts
Part No. Part name Q'ty Location used Replacement interval
KKX-M3674-0XX
TUBE 25
2
ø25-suction hose connected from
the side of the cleaner unit to the
rear of the machine.
Replace the part when the
total number of produced
boards per lane reaches 3
millions.
KHU-M3756-0XX PUMP 2 Solvent pump
Replace every time the
number of suction unit
operation cycles reaches
1,440 thousand cycles.
Check the operation records
on the [Unit log]-[Cleaner] tab
screen.
KKX-M3667-00X FILTER, SOLVENT 2 Filter for solvent pump
Replace these parts at the
same time the solvent pump
is replaced.
90200-31J320 O-RING 2 Filter for solvent pump
90200-31J420 O-RING 2 Packing for solvent filter
c
CAUTION
Parts (Part No.) listed above is current as of the issue date of this manual. When ordering a replacement part, please
check for the latest information.
c
CAUTION
Part Nos. are subject to change without prior notice. When ordering a replacement part, contact your local sales
dealer to check its part No.