YSP20_Users_E.pdf - 第243页

1-4 1 Maintenance 2.2 Required tools Prepare the following tools and items necessary for maintenance. n T ool list : Supplied with machine, : Options Name Description Remarks Phillips screwdriver Large, small D-2 Slotted…

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1-3
1
Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use. This section also describes how the user can easily replace parts when
a breakdown occurs.
2.1 Maintenance tools
2.1.1 Cleaning tools
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Cleaning tools
Product Name Parts List Designation Parts No. Note
Cotton swab sticks SWAB KGA-M3802-00X
CLEANER, VISION SET
(KHW-M3801-YYY)
Lens blower brush BLOWER KGA-M3803-00X
Lens cleaner CLEANER, LENS KGA-M3801-00X
Vacuum ASSY VACUUM ASSY KHY-M88V0-A0X For cleaning (vacuum)
Air blow tool Air blow tool KU4-M8590-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
2.1.2 Lubricating tools and grease
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Lubricating and greasing tools
Product Name Parts List Designation Parts No. Note
Grease (for ball screws and guides on
all axes)
GREASE PACK (NSL) K48-M3856-00X
Standard part supplied with
machine, NSL grease (NSK)
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
GREASE GUN SET
KHW-M3852-YYY
Nozzle (chuck flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Cleaning wiper WIPER KGS-M3840-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
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Precautions when handling grease
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
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WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
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CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.
1-4
1
Maintenance
2.2 Required tools
Prepare the following tools and items necessary for maintenance.
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Tool list
: Supplied with machine, : Options
Name Description Remarks
Phillips screwdriver Large, small D-2
Slotted (flat-blade) screwdriver Large, small
Phillips precision screwdriver
Hex wrench set 1 set HEX, WRENCH SET
Grease gun Used to supply grease
Air blow tool Used for cleaning.
Precision wrench set
Vacuum assembly
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Other tool list
Name Description
Cleaning paper Use lint-free cleaning paper or wipes (for clean room use).
Square cloth Used to prevent parts from being lost or contaminated. (2 sheets).
Cleaning alcohol Use IPA (isopropyl alcohol) or ethanol.
Marker pen Used for marking when replacing conveyor belt.
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Safety goggles and mask
Name Description
Protective (dust-proof) glasses
Always wear these goggles and mask when using IPA (isopropyl alcohol)
or when performing air blow with an air blow tool.
Always wear these glasses and mask when handling grease.
Protective (dust-proof) mask
Protective gloves
Always wear these glasses and mask when handling grease.
Chapter 2 Inspection and maintenance
Before beginning inspection or maintenance work, be sure to read "1. Precautions" in this chapter and follow the instructions.
Contents
Before beginning work 2-1
1. Daily maintenance items 2-2
1.1 Daily inspection 2-2
1.2. Cleaning the camera protective glass 2-3
2. Periodic maintenance items 2-4
2.1 Periodic inspection (Weekly/Monthly) 2-4
2.1.1 Parts to be replaced during periodic replacement 2-4
2.1.2 List of periodic inspection checkpoints 2-4
2.2 Parts recommended for periodic replacement 2-6
2.3 Adjusting the conveyor belt tension 2-7
2.4 Inspecting and cleaning the air/mist filters 2-8
3. Replacing the consumable parts 2-10
3.1 Replacing the squeegee unit 2-10
3.2 Replacing the squeegee scraper 2-11
3.2.1 Metal squeegee scraper 2-11
3.2.2 Urethane squeegee scraper 2-12
3.3 Suction-blower unit 2-14
3.3.1 Cleaning and replacing the filter 2-14
3.3.2 Replacing the blower hose 2-15
3.4 Cleaning/replacing filter for mask vacuum chuck 2-17
3.5 Replacing the conveyor belt 2-18