YSP20_Users_E.pdf - 第242页

1-3 1 Maintenance 2. Preparing for maintenance tasks T asks described in this section focus mainly on replacing par ts (consumable parts) that might cause a gradual loss of machine functions during use. This section also…

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Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component mounting
problems or equipment breakdowns.
Examples:
• Dirty optical system (camera, lighting, etc.) may cause recognition errors.
• Poor greasing of axes may cause abnormal noises.
• Poor inspections such as of valves may cause errors in PCB clamping and conveying.
As these examples show, failure to make inspections may lead to equipment problems. We strongly
recommend you perform periodic inspections and cleaning to ensure the machine is used under optimal
conditions.
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Maintenance
2. Preparing for maintenance tasks
Tasks described in this section focus mainly on replacing parts (consumable parts) that might cause a gradual
loss of machine functions during use. This section also describes how the user can easily replace parts when
a breakdown occurs.
2.1 Maintenance tools
2.1.1 Cleaning tools
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Cleaning tools
Product Name Parts List Designation Parts No. Note
Cotton swab sticks SWAB KGA-M3802-00X
CLEANER, VISION SET
(KHW-M3801-YYY)
Lens blower brush BLOWER KGA-M3803-00X
Lens cleaner CLEANER, LENS KGA-M3801-00X
Vacuum ASSY VACUUM ASSY KHY-M88V0-A0X For cleaning (vacuum)
Air blow tool Air blow tool KU4-M8590-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
2.1.2 Lubricating tools and grease
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Lubricating and greasing tools
Product Name Parts List Designation Parts No. Note
Grease (for ball screws and guides on
all axes)
GREASE PACK (NSL) K48-M3856-00X
Standard part supplied with
machine, NSL grease (NSK)
Grease gun (with standard nozzle) GREASE GUN K48-M3852-01X
GREASE GUN SET
KHW-M3852-YYY
Nozzle (chuck flexible type) GREASE NOZZLE K48-M3857-00X
Nozzle (bent type) GREASE NOZZLE K48-M3854-00X
Cleaning wiper WIPER KGS-M3840-00X
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CAUTION
Part numbers are subject to change without prior notice. P lease contact our sales representative before ordering.
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Precautions when handling grease
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS INTO THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE THE GREASE OR LUBRICANT DOES NOT GET INTO THE EYES.
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WARNING
INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR PROTECTIVE
GLOVES TO PREVENT CONTACT WITH SKIN.
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WARNING
DO NOT TAKE ORALLY OR EAT GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
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CAUTION
After use, tightly cap the grease tube to ensure dust, debris and moisture do not enter inside. Store the grease in a
dark location not exposed to direct sunlight and keep it away from fire and heating sources.
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Maintenance
2.2 Required tools
Prepare the following tools and items necessary for maintenance.
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Tool list
: Supplied with machine, : Options
Name Description Remarks
Phillips screwdriver Large, small D-2
Slotted (flat-blade) screwdriver Large, small
Phillips precision screwdriver
Hex wrench set 1 set HEX, WRENCH SET
Grease gun Used to supply grease
Air blow tool Used for cleaning.
Precision wrench set
Vacuum assembly
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Other tool list
Name Description
Cleaning paper Use lint-free cleaning paper or wipes (for clean room use).
Square cloth Used to prevent parts from being lost or contaminated. (2 sheets).
Cleaning alcohol Use IPA (isopropyl alcohol) or ethanol.
Marker pen Used for marking when replacing conveyor belt.
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Safety goggles and mask
Name Description
Protective (dust-proof) glasses
Always wear these goggles and mask when using IPA (isopropyl alcohol)
or when performing air blow with an air blow tool.
Always wear these glasses and mask when handling grease.
Protective (dust-proof) mask
Protective gloves
Always wear these glasses and mask when handling grease.