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Test Research Inc. ii TR7500 Series User Guide – Software v.2.9.0 3.4.3 Pass Level ..... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ..... ...61 3.4.4 Auto Pass Level........ ....…

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Test Research Inc.
TR7500 Series User Guide –Software v.2.9.0 i
Contents
1
Introduction ______________________________________________________1
2
AOI Standard Project Creation ______________________________________2
2.1
Project Creation & Start with ATPG................................................................ 2
2.2
Create Board Information ............................................................................... 3
2.3
Translate a CAD to an AOI file. ...................................................................... 3
2.4
Edit Component Data..................................................................................... 8
2.5
Generate Multi-Board CAD Data .................................................................. 10
2.5.1
Set Multi-Board Arrangement Data...............................................10
2.5.2
Get Board Rotation Angle (Find R1, R2).......................................11
2.5.3
Find the located component..........................................................15
2.5.4
Set Board Size .............................................................................19
2.6
Fiducial Mark Setting.................................................................................... 21
2.7
Board Size Setting ....................................................................................... 31
2.8
Edit (Create or Modify a New) Component Library ....................................... 34
2.9
Merge with Component Library .................................................................... 34
2.10
FOV Generate.............................................................................................. 35
2.11
FOV Verify ................................................................................................... 38
2.12
Train............................................................................................................. 38
2.13
Fine Tuning .................................................................................................. 41
3
Menu Bar Introduction ____________________________________________44
3.1
File Tab........................................................................................................ 44
3.2
View Tab...................................................................................................... 44
3.3
Parameter Tab ............................................................................................. 44
3.3.1
User Mode....................................................................................45
3.3.2
System .........................................................................................46
3.3.3
Connect Project Server & Project Server Setting..........................49
3.3.4
Panel Parameter...........................................................................50
3.3.5
Handy Barcode Scanner Setting...................................................56
3.3.6
Multi-Board ...................................................................................57
3.3.7
Panel Info Tab ..............................................................................58
3.3.8
Auto Link Tab ...............................................................................58
3.3.9
Repair Station Tab........................................................................59
3.3.10
Offline Editor.................................................................................60
3.3.11
Software Barcode.........................................................................60
3.3.12
Assign Serial Code .......................................................................60
3.4
Program Tab ................................................................................................ 61
3.4.1
ATPG ...........................................................................................61
3.4.2
TRAIN ..........................................................................................61
Test Research Inc.
ii TR7500 Series User Guide –Software v.2.9.0
3.4.3
Pass Level....................................................................................61
3.4.4
Auto Pass Level............................................................................67
3.4.5
Add FOV.......................................................................................68
3.4.6
Remove FOV................................................................................69
3.4.7
Rotate 180° ..................................................................................69
3.4.8
Non CAD ......................................................................................70
3.4.9
Non CAD Interface Update for v.2.4 .............................................82
3.4.10
Multi Panel Alignment Setting.......................................................82
3.4.11
Placer Check ................................................................................83
3.4.12
AOI Check....................................................................................84
3.5
Procedure: Create a New CAD File.............................................................. 85
3.6
Procedure: Edit an Existing AOI File ............................................................ 88
3.7
Procedure: Add Component in Project ......................................................... 89
3.8
Inspection Tab.............................................................................................. 91
3.8.1
Inspect Panel................................................................................91
3.8.2
Debug for Single Board Set ..........................................................91
3.8.3
Inspect FOV Images.....................................................................91
3.8.4
Manual Skip Board Setting ...........................................................91
3.9
Operation Tab .............................................................................................. 92
3.9.1
Auto Mode....................................................................................92
3.9.2
Confirm-Pass Mode......................................................................92
3.9.3
ByPass Mode ...............................................................................92
3.9.4
Auto-Confirm Mode ......................................................................92
3.9.5
On Machine Confirm.....................................................................92
3.10
Utilities Tab .................................................................................................. 94
3.10.1
Camera Alignment........................................................................95
3.10.2
Capture Panel Map.......................................................................96
3.10.3
Capture FOV Images....................................................................96
3.10.4
Capture FOV Images with Multi-Panel..........................................96
3.10.5
Fiducial Mark Alignment ...............................................................96
3.10.6
Fiducial Mark Setting ....................................................................96
3.10.7
Reset X Y Table ...........................................................................99
3.10.8
Unload Panel................................................................................99
3.10.9
Panel Standby Test ......................................................................99
3.10.10
Inline Component Analysis .........................................................100
3.10.11
Gauge Tool.................................................................................104
3.10.12
Resend Image Data for Repair ...................................................105
3.10.13
Enable Inspection Data Collection ..............................................105
3.10.14
Component Status......................................................................105
3.10.15
Generate Real Image Data.........................................................105
3.10.16
Inline Component Data Output to SPC .......................................106
3.10.17
Second Project ...........................................................................106
3.10.18
Inspection Box Operation ...........................................................107
3.10.19
System Parameter Display .........................................................108
3.10.20
Bare Board .................................................................................108
3.10.21
Inspection Type Setting ..............................................................109
3.10.22
Auto Loading ..............................................................................109
3.10.23
User Manager.............................................................................110
3.10.24
Change Password ......................................................................112
Test Research Inc.
TR7500 Series User Guide –Software v.2.9.0 iii
3.10.25
Coverage Report ........................................................................112
3.10.26
Auto Conveyor Width Setting......................................................114
3.10.27
Yield Management System Setting .............................................114
3.10.28
Link Printer .................................................................................114
3.10.29
First Board Check.......................................................................115
3.10.30
Version Compare........................................................................117
3.10.31
Offline Tune Mode ......................................................................117
3.10.32
Set Board No to RS ....................................................................117
3.10.33
Multiboard Copy .........................................................................118
3.10.34
Report to Hitachi Eyes Checker..................................................118
3.10.35
Enable Barcode Pre-Check ........................................................118
3.11
Diagnostic Tab ............................................................................................119
3.11.1
Machine I/O Test ........................................................................119
3.11.2
Self Diagnosis ............................................................................119
3.11.3
Project Test ................................................................................120
3.12
Help ............................................................................................................121
3.12.1
Help Topics ................................................................................121
3.12.2
About TRAOI ..............................................................................121
4
AOI ATPG Function Instruction ____________________________________122
4.1
CAD File Translator for AOI Files ................................................................122
4.2
File Translator .............................................................................................125
4.2.1
File Translator Dialog..................................................................125
4.2.2
Import .........................................................................................126
5
Edit Component Data ____________________________________________128
5.1
Overview .....................................................................................................129
5.2
Board View..................................................................................................129
5.3
Find (Next F3) .............................................................................................133
5.4
Replace.......................................................................................................134
5.5
Merge Name (By Type) ...............................................................................135
5.6
Change T/B (Top/Bottom) ...........................................................................138
5.7
Rotate .........................................................................................................139
5.8
Mirror ..........................................................................................................140
5.9
Change to CCW (Counterclockwise) ...........................................................141
5.10
Edit/View Mode ...........................................................................................142
5.11
Test/Untest..................................................................................................143
5.12
Top/Bottom .................................................................................................144
5.13
Change Board No. (Number).......................................................................145
5.14
Merge Top/Bottom (By Board 1)..................................................................146
5.15
Change to CCW (By Selected)....................................................................146
5.16
Add .............................................................................................................147