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Contents Page Cont-6 Tg0699-PM-D2 0509-001 Section 2 Consumables and Servicing Parts ......... Chapter 3 2- 1 1. List of Consumables (Main Machine) ........................................ Chapter 3 2- 2 2. List of Servi…

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Contents
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Cont-5 Tg0699-PM-D20509-001
Section 2 Troubleshooting on
Each Section ..................................................... Chapter 2 2- 1
1. Easy Troubleshooting ............................................................... Chapter 2 2- 2
1.1 Power Operation Impossible ................................................ Chapter 2 2- 2
1.2 No Display on Touch Screen ................................................ Chapter 2 2- 4
2. Troubleshooting after Error Display .......................................... Chapter 2 2- 5
2.1 Typical Description ............................................................... Chapter 2 2- 6
2.2 Error IDs and Controlled Areas ............................................ Chapter 2 2- 7
2.3 Error IDs and Remedial Procedures .................................... Chapter 2 2- 8
Chapter 3 Maintenance ............................................ Chapter 3 1
Section 1 Periodic Maintenance....................................... Chapter 3 1- 1
1. Precautionary Items before Maintenance ................................. Chapter 3 1- 2
2. Preparation before Maintenance .............................................. Chapter 3 1- 3
2.1 Preparation for Cleaning Tools ............................................. Chapter 3 1- 3
2.2 Preparation for Lubrications ................................................. Chapter 3 1- 4
3. Maintenance Spots ................................................................... Chapter 3 1- 6
3.1 General View ........................................................................ Chapter 3 1- 6
4. Daily Maintenance..................................................................... Chapter 3 1- 8
5. Weekly Maintenance................................................................. Chapter 3 1-13
6. Monthly Maintenance ................................................................ Chapter 3 1-17
7. Maintenance (Every 3 Months after Initial Month) .................... Chapter 3 1-25
8. Half-Yearly Maintenance ........................................................... Chapter 3 1-26
9. Replacement of Consumables and Adjustment ....................... Chapter 3 1-39
9.1 Replacement of Squeegees ................................................. Chapter 3 1-39
9.1.1 Adjustment of Squeegee Head Height ......................... Chapter 3 1-40
9.2 Cleaning Procedure of Blower Filter .................................... Chapter 3 1-42
10. Adjustment of P.C.B. Horizontal Clamping ............................. Chapter 3 1-44
11. Vacuum Source ....................................................................... Chapter 3 1-45
12. Replacement of Cleaning Paper
(How to change the cleaning paper width) ............................. Chapter 3 1-46
12.1 Replenishment of Cleaning Solvent ................................... Chapter 3 1-52
12.2 Checking of Industrial Alcohol Hose and Joints ............... Chapter 3 1-54-1
12.3 Cleaning Consumables ..................................................... Chapter 3 1-55
13. Cleaning Unit Cleaning Procedure ........................................... Chapter 3 1-56
Contents
Page
Cont-6 Tg0699-PM-D20509-001
Section 2 Consumables and Servicing Parts ......... Chapter 3 2- 1
1. List of Consumables (Main Machine) ........................................ Chapter 3 2- 2
2. List of Servicing Parts ............................................................... Chapter 3 2- 3
Section 3 Material................................................................. Chapter 3 3- 1
1. Pneumatic Diagrams ................................................................ Chapter 3 3- 2
Pneumatic Diagram (Details A) ................................................ Chapter 3 3- 3
Pneumatic Diagram (Details B) ................................................ Chapter 3 3- 4
Pneumatic Diagram (Details C) ............................................... Chapter 3 3- 5
Pneumatic Diagram (Details D) ................................................ Chapter 3 3- 6
2. Parts Location ........................................................................... Chapter 3 3- 7
General View 1 .......................................................................... Chapter 3 3- 7
General View 2 .......................................................................... Chapter 3 3- 8
Layout 1 of Table Z-Axis ............................................................. Chapter 3 3- 9
Layout 2 of Table ........................................................................ Chapter 3 3-10
Layout of Driver 1 Section ......................................................... Chapter 3 3-11
Layout of Driver 2 Section ......................................................... Chapter 3 3-12
Layout 1 of P.C.B. Chuck Section .............................................. Chapter 3 3-13
Layout 2 of P.C.B. Chuck Section .............................................. Chapter 3 3-14
Layout of Screen Holder Section ............................................... Chapter 3 3-15
Layout 1 of Squeegee Head Section ......................................... Chapter 3 3-16
Layout 2 of Squeegee Head Section ......................................... Chapter 3 3-17
Layout of P.E.C. Recognition Section ........................................ Chapter 3 3-18
Layout of P.C.B. Transfer Section.............................................. Chapter 3 3-19
Layout of L Conveyor ................................................................. Chapter 3 3-20
Layout of R Conveyor ................................................................ Chapter 3 3-21
Layout 1 of Cleaning Section ..................................................... Chapter 3 3-22
Layout 2 of Cleaning Section ..................................................... Chapter 3 3-23
Layout of Utility Section .............................................................. Chapter 3 3-24
Layout of Blower Unit Section .................................................... Chapter 3 3-25
Layout of Cover Section ............................................................ Chapter 3 3-26
Layout of Control Box Section ................................................... Chapter 3 3-27
Layout of Operation Panel Section ............................................ Chapter 3 3-28
Layout of Power Supply Section ................................................ Chapter 3 3-29
Layout 1 of Mechanical Distribution Section .............................. Chapter 3 3-29- 1
Layout 2 of Mechanical Distribution Section .............................. Chapter 3 3-30
Layout 3 of Mechanical Distribution Section .............................. Chapter 3 3-31
Layout 4 of Mechanical Distribution Section .............................. Chapter 3 3-32
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Cont-7 Tg0699-PM-D20509-001
Layout 5 of Mechanical Distribution Section .............................. Chapter 3 3-33
Layout 1 of Relay Sequence Section ........................................ Chapter 3 3-34
Layout 2 of Relay Sequence Section ........................................ Chapter 3 3-35
Layout of Console Section ......................................................... Chapter 3 3-36
Layout of Input/Output Machines Interface Section ................... Chapter 3 3-37
3. Location of Sensors and Loads................................................. Chapter 3 3-38
3.1 Location of Sensors and
Loads in Conveyor Section .............................................. Chapter 3 3-38
3.2 Location of Sensors and
Loads in Table Section ..................................................... Chapter 3 3-38- 4
3.3 Location of Sensors and
Loads for P.E.C. Recognition Section .................................. Chapter 3 3-38- 9
3.4 Location of Sensors and Loads for
Screen Holder/Squeegee Section .................................. Chapter 3 3-38-11
3.5 Location of Sensors and
Loads in Screen Recognition Section ............................. Chapter 3 3-38-14
3.6 Location of Loads in Screen Holder Section ........................ Chapter 3 3-38-16
3.7 Location of Sensors and Loads in Cleaning
Section/Air Blower Section (Option) ................................ Chapter 3 3-38-18
4. Electrical Circuit Diagrams ....................................................... Chapter 3 3-39
4.1 Electrical and Electronic Symbols ........................................ Chapter 3 3-39
4.2 Electrical Circuit Diagram of Each Section .......................... Chapter 3 3-44
Integrated Block Diagram...................................................... Chapter 3 3-44
SDS Block Diagram .............................................................. Chapter 3 3-45
Table Z-Axis Servomotor ....................................................... Chapter 3 3-46
Table Pulse Motor.................................................................. Chapter 3 3-47
P.C.B. Chuck I/O ................................................................... Chapter 3 3-48
P.C.B. Up/Down Axis Pulse Motor ......................................... Chapter 3 3-49
P.C.B. Chuck Motor ............................................................... Chapter 3 3-50
Screen Holder I/O ................................................................. Chapter 3 3-51
Screen Holder Pulse Motor ................................................... Chapter 3 3-52
Squeegee Head I/O............................................................... Chapter 3 3-53
Squeegee Head Section Pulse Motor ................................... Chapter 3 3-54
Printing Pressure Control Section ........................................ Chapter 3 3-55
P.E.C. Recognition Section I/O ............................................. Chapter 3 3-56
P.E.C. Recognition Section Pulse Motor ............................... Chapter 3 3-57
Recognition Camera Connection Diagram ........................... Chapter 3 3-58
P.C.B. Transfer I/O ................................................................ Chapter 3 3-59
L Conveyor Section Motor ..................................................... Chapter 3 3-60