00196457-05_UM_SX12DX12_SR706_EN.pdf - 第242页
5 Working with the machine User Manual SIPLACE SX1/SX2/DX1/DX2 5.1 Personnel profile From software version SC.706.xx Version 06/2012 EN 242 – Observing the ESD regulations – Observing the fault displays and messages at t…
User Manual SIPLACE SX1/SX2/DX1/DX2 5 Working with the machine
From software version SC.706.xx Version 06/2012 EN 5.1 Personnel profile
241
5 Working with the machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
5.1 Personnel profile
PLEASE NOTE 5
Please note:
No one may start up, operate or otherwise work on the machine unless they have the relevant
qualification. Otherwise the machine is not being used as prescribed, which could endanger
life and limb, and result in material damage. You will find further information
about this in section 1.3.5
, page 23.
The qualification must be proven by means of training courses or instruction for the person-
nel. The instruction is to be given by personnel trained and authorized by SIPLACE. For an
overview of the training courses, refer to section 1.5, page 27.
5.1.1 Operator level "Production"
5.1.1.1 Tasks
The operating and maintenance personnel should be given the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Promptly emptying the cover foil container (e.g. after each splicing procedure)
– Checking to make sure that the components are in their correct pickup positions (see fig. 5.13
- 1)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the setup quality
– Random sampling of the PCBs before they enter the soldering furnace.
5 Working with the machine User Manual SIPLACE SX1/SX2/DX1/DX2
5.1 Personnel profile From software version SC.706.xx Version 06/2012 EN
242
– Observing the ESD regulations
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the work specified in the preventive maintenance manual
5.1.1.2 Tools and equipment
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
–SMD tweezers
– A brush with short bristles to clean the changeover tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4000), item no. 00356343-xx)
– SMD tape connector 16 mm (1000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with suitable nozzle
User Manual SIPLACE SX1/SX2/DX1/DX2 5 Working with the machine
From software version SC.706.xx Version 06/2012 EN 5.1 Personnel profile
243
5.1.2 Operator level "Advanced Production"
5.1.2.1 Tasks
The line engineers should be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pickup position
– Checking the management data
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups