CP45-英文版培训教材.pdf - 第156页
Operating Manual Reference Figure CP-45/55 Operation Process # GREASE Specification @System : Lithium Soap, High Load (Industrial Use), Lithium Complex, Non-leaded @Consistency : 265-295 (NLGI 2Class), @Operating Tempera…
1.1.1.2 Aged and Worn Part Replacement
Large
Group
Head & ANC
PCB
Feeder
Air Pressure
Cooling
FAN
Small
Group
Compliance V-Ring Filter Nozzle Belt
Filter &
Drainer
Filter
(Outer Fan)
Content
to be
checke
d
Check
together
daily
inspection
Check together
daily
inspection
Check
together daily
inspection
Check together
daily
inspection
Check
together daily
inspection
Check
together daily
inspection
Inspection
Interval
Weekly(W) Monthly(M) Daily(D) Monthly(M) Monthly(M) Weekly(W)
Replacement
Interval
Every 3
years
Every 3 years
Every 6
months
Every 2 years Every 3 years Every 1 year
Every 6
months
Remarks
Contact C/S
when
replacing the
part.
Contact C/S
when
replacing the
part.
Contact C/S
when replacing
the part.
Contact C/S
when
replacing the
part.
Contact C/S
when
replacing the
part.
Contact C/S
when
replacing the
part.
Contact C/S
when
replacing the
part.
Check
Point
-> Memo
Part Inspection &
Replacement Interval Setting
This shall be applied in
accordance with the specified
operating environment
conditions.
If the operating conditions are
deteriorated, the interval of part
inspection and replacement can
be reduced.
Table 12. Replacement Interval List
Operating Manual Reference Figure
CP-45/55 Operation Process
# GREASE Specification
@System : Lithium Soap, High Load
(Industrial Use), Lithium Complex,
Non-leaded
@Consistency : 265-295 (NLGI 2Class),
@Operating Temperature :
-15 / +150
o
C(Dropping Point 255
o
C)
@Purchasing & Contact : KiHEUNG
Co., Ltd.
(KANTO KASEI Branch located in
Busan (T.82-51-808-3549))
Purchasable in 15kg Unit
# Application Method
Apply or lubricate the grease 1 time
every 100km of running distance.
@1 time lubrication and application
every 1~2 weeks
(Operating Condition for 24 hours a
day)
@1 time lubrication and application
a month.
(Operating Condition for 10 hours
aday)
Large
Group
Small Group Lubrication Type
Lubrication
Method
Lubricatio
n Interval
Head
L/M Guide RE-Lubrication SET MNW Lubricating 4Months
Ball Spline
ALVANIA EP GREASE 2
(SHELL)
Applying 3Months
X-axis
L/M Guide Grease(EP2) Applying 1Month
Ball Screw Grease(EP2) Applying 1Month
Y-axis
L/M Guide
Grease(EP2) Lubricating 3Months
Grease(EP2) Applying 1Month
Ball Screw
Grease(EP2) Lubricating 3Months
Grease(EP2) Applying 1Month
PCB
Feeder
Lead Screw Grease(EP2) Applying 2Months
L/M Guide Rail Grease(EP2) Applying 6Months
Grease(EP2): Lithium Soap Grease No.2
1.1.2 General Lubrication
Operating Manual Reference Figure
CP-45/55 Operation Process
# Lubricating Method
Check for the lubrication interval.
@Do not apply the grease mixed with
other greases.
@Apply grease through Grease Nipple
with the Grease Gun.
(Recommended Grease Applying
Quantity : 5g/1 time for one block)
@Grease can not be lubricated to
Ball rolling part when LM Block stops.
Thus, lubricate it by moving the
Gantry slowly. (Y-axis)
@Check the lubricated condition of
grease by the low-speed operation
with Teaching Box.
@Warm up the system for 1 minute
for ensuring the suitable distribution
of grease.
# Applying Method
Apply the grease thinly to the entire
surface of a rail or a slot of screw
with a brush after removing dust or
foreign materials with dust-proof cloth.
Then, remove the surplus grease on
both ends of rail or screw by moving
slowly the relevant axis 2~3 times.