00195741-0102_UM_D1_D2_SR605_EN.pdf - 第18页

1 Introduction User Manual SIPLACE D1/D2 1.1 Description of the machine From software version SR.605.xx 07/2008 EN Edition 18 Example: S tationary PCB conveyor edge on the ri g ht: Gantry 1 set up with a 12-segment Colle…

User Manual SIPLACE D1/D2 1 Introduction

From software version SR.605.xx 07/2008 EN Edition 1.1 Description of the machine

The SIPLACE D1 placement machine processes a wide range of components (from 01005 to 125

x 10 mm²) with excellent accuracy. The placement technology is based on the Collect&Place and

Pick&Place principles. Using the head modularity principle developed by SIPLACE, the Col-

lect&Place heads can be changed very quickly indeed.

Digital vision modules perform the optical centering of the components. There are digital cameras

with different resolutions available: standard cameras and high-resolution component cameras.

The coplanarity module tests the coplanarity of the leads of fine pitch components.

Two component trolleys can be docked into SIPLACE D1 machines for providing components. It

is also possible to set up a waffle-pack changer in place of one of the component trolleys.

A three-part PCB conveyor, consisting of input belt, processing belt and output belt, carries the

PCB into the processing position. As a further variant, it is also possible to choose between the

single conveyor or flexible dual conveyor with fixed side on right or left. The flexible dual conveyor

can also be easily reconfigured to form a single conveyor.

The PCBs are optically centered with the digital PCB camera.

1.1.2 SIPLACE D2 placement machine

The SIPLACE D2 placement machine is equipped with two gantries that position the two Col-

lect&Place heads independently of one another with precision in the X and Y directions. The

placement technology is based on the Collect&Place principle. A 6 or 12-segment Collect&Place

head may be set up at the gantries to suit the placement job.

The following configurations are possible:

PLEASE NOTE 1

To achieve optimum placement rates for different head types, we recommend to set up the place-

ment head with the higher number of segments on the gantry on the side of the stationary PCB

conveyor rail.

Gantry 1 Gantry 2

C&P12 C&P12

C&P12 C&P6

C&P6 C&P12

C&P6 C&P6

Tab. 1.1 - 2 Placement head configurations on the D2 machine

1 Introduction User Manual SIPLACE D1/D2

1.1 Description of the machine From software version SR.605.xx 07/2008 EN Edition

Example:

Stationary PCB conveyor edge on the right: Gantry 1 set up with a 12-segment

Collect&Place head

Gantry 2 set up with a 6-segment Collect&Place

head

Fig. 1.1 - 2 Head modularity - SIPLACE D2

G1 Gantry 1

G1 Gantry 2

T Direction of PCB transport

Using the head modularity principle developed by SIPLACE, the Collect&Place heads can be

changed very quickly indeed.

The SIPLACE D2 placement machine is prepared to place 01005 components as standard. For

placement of 01005 components you simply need the optional 01005 package for the 12-segment

Collect&Place head.

The SIPLACE D2 placement machine processes a component range from 01005 to 27 x 27 mm²

at high speed. The components are optically centered using digital vision modules. Either the

standard camera or the high-resolution camera can be installed on the 12-segment Collect&Place

head.

Two component trolleys can be docked into SIPLACE D2 machines for providing components.

A three-part PCB conveyor, consisting of input belt, processing belt and output belt, carries the

PCB into the processing position. As a further variant, it is also possible to choose between the

single conveyor or flexible dual conveyor with fixed side on right or left. The flexible dual conveyor

can also be easily reconfigured to form a single conveyor.

C&P12

C&P6

C&P12

C&P6

User Manual SIPLACE D1/D2 1 Introduction

From software version SR.605.xx 07/2008 EN Edition 1.1 Description of the machine

The PCBs are optically centered with the digital PCB camera.

1.1.3 Selecting the placement head configuration

When you order a SIPLACE D-series placement system, you can select the ideal head configu-

ration for your needs. The placement system will be configured and supplied as per your order.

There is also a reconfiguration kit if you wish to change the placement head locally. This package

contains the necessary assembly parts, cables, etc., in addition to the placement head. Before

changing the placement head, you should first adapt the station and SIPLACE Pro software. The

system will then have to be recalibrated.

Head modularity, i.e. adapting the machine to the production requirements by changing the place-

ment head, has the advantage that it is an easy way to match the machine to your production

needs without having to invest in further machines.

1.1.4 The SIPLACE principle

The placement heads fetch the components from the fixed feeder modules on the component trol-

ley or from the waffle-pack changer, and place the PCBs, which are also stationary. on the dual

conveyor, two PCBs can be placed concurrently.

The principle of the "stationary component supply" and "stationary PCB", which has proved most

suitable for all SIPLACE machines, has a number of significant advantages:

– There are no downtimes for topping up components or splicing tapes.

– The vibration-free component feeder means that even the smallest components (e.g. 01005)

are picked up reliably.

– The PCB, which does not move during the placement process, prevents the components slip-

ping.

– The combination of placement heads with nozzle changers always guarantees an optimum

nozzle configuration for every placement process, thus minimizing traversing paths and opti-

mizing the placement sequence.

High flexibility, cost-effectiveness and set-up reliability combine to ensure that the SIPLACE D1/

D2 provides high productivity. Minimum down times increase utilization and thus help to increase

productivity.