FUJI NXT Programming Manual QD004-18.pdf - 第63页
QD004-18 3. Job Builder NXT Programming Manual 53 Mode 4: Resupply ing parts from the resupply maga zine during production Features • One of the magazines is set to be used to r esupply parts. During pro duction, parts a…
3. Job Builder QD004-18
52 NXT Programming Manual
Mode 3: Producing while reducing the changeover time
Features
• NXT Multi Job Line Balancer in Fuji Flexa is used to optimize tray allocation in
the job. Therefore, job changes and work involving tray exchange during
changeover is reduced.
• Operation is possible using both magazines or just one of the magazines.
• When using just one of the magazines, the other magazine is retracted and can
be used to prepare for the next production.
• When using just one of the magazines, downtime occurs because parts need to
be resupplied when the recovery limit is reached.
Job settings
1. At the [Machine Configuration - Modules] tab, select the [Stage Type] for the module
where the tray unit is located. Refer to "3.3.3 Configuring an NXT machine" for details.
2. Optimize the job. (Refer to "3.6 Optimizing" for details.)
3. Create several jobs based on the production plan.
4. Use Multi Job Line Balancer from Fuji Flexa to optimize the tray allocation. (Refer to
"3.5.2 NXT Multi Job Line Balancer (option)" for details.)
5. Send the job to the machine.
Unit Listed name
Tray unit-LT TULT
Tray unit-LTC TULTC
01PRG-0126E
Tray unit-LT Tray unit-LTC
QD004-18 3. Job Builder
NXT Programming Manual 53
Mode 4: Resupplying parts from the resupply magazine during production
Features
• One of the magazines is set to be used to resupply parts. During production,
parts are resupplied using this magazine.
• The job is set up to produce while using each magazine separately. The bottom
slots (tray unit-LT: 10 to 12, tray unit-LTC: 11 to 12) are reserved slots and
remain empty.
• When parts run out at the production magazine, the drawer with the empty tray
is unloaded to slot 12 of the resupply magazine. Next, the drawer with the
alternate tray in the resupply magazine is moved to a slot in the production
magazine and then production continues.
• Parts are resupplied to the retracted magazine according to the operation panel
guidance.
• When using this mode for the tray unit-LT, the same tray parts should be
allocated to subslots 1 and 2. If different tray parts are allocated to the same
drawer and one of the tray parts runs out, the drawer will be moved to the
resupply magazine and the other tray part will still have parts remaining.
Supply method Accessory Software
setting
Parts allocation in the job
Magazine A is used for
production
Parts are supplied from
magazine B
Parts resupply from
magazine B
Magazine A: Original trays
Magazine B: Alternate trays
Magazine B is used for
production
Parts are supplied from
magazine A
Parts resupply from
magazine A
Magazine A: Alternate trays
Magazine B: Original trays
A
Tray
A
Tray
01SYS-0325E
A
Magazine A, Slot 1
Magazine B, Slot 1
Tray
A
Tray
3. Job Builder QD004-18
54 NXT Programming Manual
Machine configuration settings
Specify the following settings in Accessory Software.
Category: Fujitrax settings
Note: Turn verification off at the [Use Verifier] setting or the [Tray unit-L/LT/LTC verification ON/
OFF setting].
Category: Tray unit settings
Setting Value
Use Verifier OFF
Tray unit-L/LT/LTC verification ON/
OFF setting
OFF
Setting Value
Tray unit-LT/LTC resupply Select either [Parts resupply from
magazine A] or [Parts resupply from
magazine B]
01PRG-0119E
01PRG-0120E