XP Type II 工程师培训手册 (2.0).pdf.pdf - 第100页
FK-9F98-34 XP Type II Series Training Text for Service Engineers Edition 2.0 XP242E Contents XP242E CONTENTS Chapter 1 – Initial Adjustment Section No .....................................................................…
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Machine Mfg. Co., Ltd.
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FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP242E Contents
XP242E CONTENTS
Chapter 1 – Initial Adjustment
Section No....................................................................................................Page No.
1.1 Leveling...................................................................................................... 1-1
1.2 Power and Air Connection ........................................................................ 1-2
1.3 Lubrication ................................................................................................. 1-3
1.4 Belt Tension Measurement ........................................................................ 1-4
1.5 Computer Connection ............................................................................... 1-5
Chapter 2 – Origin Settings
Section No. ..................................................................................................Page No.
2.1 Checking the Standard Proper................................................................... 2-1
2.2 Checking the Digital Amplifier Parameters................................................. 2-1
2.3 Resetting the Servo Amplifiers................................................................... 2-1
2.4 Setting the Origins...................................................................................... 2-3
2.5 Setting the Plus Software Limits ................................................................ 2-3
Chapter 3 – Static Accuracy Measurement
Section No. .................................................................................................. Page No.
3.1 Straightness of the XY axes....................................................................... 3-1
3.2 Perpendicularity of the XY axes ................................................................ 3-2
3.3 Z-axis Verticality Measurement ................................................................. 3-2
3.4 Nozzle Holder Surface .............................................................................. 3-3
3.5 Nozzle Station Parallelism and Flatness ................................................... 3-4
3.6 Backlash..................................................................................................... 3-4
Chapter 4 – Loader Adjustment
Section No.................................................................................................... Page No.
4.1 Lifter Plate Flatness ................................................................................... 4-1
4.2 Board Clamper........................................................................................... 4-3
4.3 Conveyor Rails........................................................................................... 4-5
4.4 Conveyor Speed Controllers ...................................................................... 4-6
4.5 Main Table Pneumatic Switch.................................................................... 4-7
4.6 Lifter Upper/Lower Limit Sensor................................................................. 4-7
4.7 Main Stopper.............................................................................................. 4-8
4.8 In Lifter ....................................................................................................... 4-9
4.9 Board Sensors ........................................................................................... 4-11
4.10 Conveyor Width and Movement............................................................... 4-12
Chapter 5 – Peripheral Adjustments
Section No. .................................................................................................. Page No.
5.1 Adjusting the MFU...................................................................................... 5-1
5.2 Tape Leaf Check Sensors.......................................................................... 5-4
5.3 MFU Cylinder Sensors Adjustment ............................................................ 5-8
5.4 Waste Tape Cutter..................................................................................... 5-9
5.5 Waste Tape Duct Height Adjustment ......................................................... 5-10
5.6 Nozzle/Parts Vacuum Pressure ................................................................. 5-11
5.7 Checking the Power Remover Amplifier .................................................... 5-14
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP242E Contents
5.8 Adjusting the Power Remover.................................................................... 5-15
Chapter 6 – Proper Data Measurements
Section No.................................................................................................... Page No.
6.1 Mark Camera Adjustment .......................................................................... 6-1
6.2 Mark Camera Resolution ........................................................................... 6-3
6.3 Mark Camera Orientation........................................................................... 6-5
6.4 Board origin................................................................................................ 6-6
6.5 Measuring Z0 ............................................................................................. 6-7
6.6 Parts Camera Center ................................................................................. 6-7
6.7 Parts Camera Brightness ........................................................................... 6-13
6.8 Parts Camera Focus .................................................................................. 6-15
6.9 Parts Camera Resolution ........................................................................... 6-17
6.10 Nozzle Pickup Position............................................................................. 6-19
6.11 Nozzle Place Measurement ..................................................................... 6-20
6.12 Nozzle Size Check................................................................................... 6-21
6.13 Nozzle Station Operation ......................................................................... 6-22
6.14 Parts Reject Positions.............................................................................. 6-22
6.15 MFU Pickup Position................................................................................ 6-23
6.16 Glass Gage Position ................................................................................ 6-24
6.17 Fixed Mark Positions................................................................................ 6-25
6.18 Matrix Data............................................................................................... 6-26
6.19 Conveyor Automatic Width Changer........................................................ 6-27
6.20 Corner Dog............................................................................................... 6-28
Chapter 7 – Operation and Accuracy
Section No.................................................................................................... Page No.
7.1 Idle Operation............................................................................................. 7-1
7.2 Glass Parts PAM........................................................................................ 7-2
7.3 Reverse PAM ............................................................................................. 7-5
Chapter 8 – Type II MTU Adjustment
Section No.................................................................................................... Page No.
8.1 Proper Data................................................................................................ 8-1
8.2 U-axis backlash check ............................................................................... 8-1
8.3 Belt tension ................................................................................................ 8-1
8.4 T-tray origin (magazine adjustment and measurement) ............................ 8-2
8.5 Guide rail adjustment ................................................................................. 8-3
8.6 U-axis clamper parallelism check and adjustment..................................... 8-3
8.7 Shuttle rail position adjustment .................................................................. 8-3
8.8 Tray pusher adjustment 1 .......................................................................... 8-4
8.9 Tray pusher adjustment 2 .......................................................................... 8-5
8.10 Shuttle clamping position adjustment....................................................... 8-7
8.11 Tray catch stopper adjustment................................................................. 8-8
8.12 Tray catch original position check sensor adjustment.............................. 8-9
8.13 U-axis interlock sensor adjustment .......................................................... 8-9
8.14 Tray height check sensor and [T_TrayEmptyOrg] measurement ............ 8-10
8.15 Tray shutter check sensor adjustment ..................................................... 8-10
8.16 Tray pallet interference check sensor amplifier adjustment..................... 8-11
8.17 Tray pitch offset measurement................................................................. 8-12
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section