XP Type II 工程师培训手册 (2.0).pdf.pdf - 第8页
FK-9F98-34 XP Series Ty pe II Training Text for Service Engineers Edition 2.0 XP142E Contents XP142E CONTENTS Chapter 1 Initial Adjustment Section No . ....................................................................…
X
X
P
P
1
1
4
4
2
2
E
E
M
M
a
a
n
n
u
u
a
a
l
l
Machine Mfg. Co., Ltd.
®
FK-9F98-34 XP Series Type II Training Text for Service Engineers
Edition 2.0 XP142E Contents
XP142E CONTENTS
Chapter 1 Initial Adjustment
Section No. .................................................................................................. Page No.
1.1 Leveling...................................................................................................... 1-1
1.2 Power and Air Connection ......................................................................... 1-1
1.3 Lubrication.................................................................................................. 1-3
1.4 Belt Tension Measurement ........................................................................ 1-4
1.5 Computer connection ................................................................................. 1-5
Chapter 2 Origin Settings
Section No. .................................................................................................. Page No.
2.1 Checking the X, Y, F and G Servo Parameters ......................................... 2-1
2.2 Checking the R, Q and Z Servo Parameters.............................................. 2-2
2.3 Resetting the X, Y, F and G Servo Amplifiers ............................................ 2-4
2.4 Resetting the R, Q, and Z Servo Amplifiers ............................................... 2-5
2.5 Setting the Axis Origins.............................................................................. 2-5
2.6 Setting the Minus Software Limits.............................................................. 2-6
2.7 Setting the Plus Software Limits ................................................................ 2-6
Chapter 3 Static Accuracy
Section No. .................................................................................................. Page No.
3.1 Straightness of the X/Y axes...................................................................... 3-1
3.2 Perpendicularity of the X/Y axes................................................................ 3-2
3.3 Piston Deviation ......................................................................................... 3-3
3.4 Backlash..................................................................................................... 3-4
Chapter 4 Loader Adjustment
Section No.................................................................................................... Page No.
4.1 Lifter Plate Flatness ................................................................................... 4-1
4.2 Board Clamper........................................................................................... 4-3
4.3 Conveyor Rails........................................................................................... 4-5
4.4 Conveyor Speed Controllers ...................................................................... 4-6
4.5 Main Table Pneumatic Switch.................................................................... 4-7
4.6 Lifter Upper/Lower Limit Sensor................................................................. 4-7
4.7 Main Stopper.............................................................................................. 4-8
4.8 In Lifter ....................................................................................................... 4-9
4.9 Board Sensors ........................................................................................... 4-11
4.10 Conveyor Width and Movement............................................................... 4-12
Chapter 5 Peripheral Adjustments
Section No. .................................................................................................. Page No.
5.1 MFU Height and Clamping Adjustment...................................................... 5-1
5.2 MFU Device Table Measurement .............................................................. 5-2
5.3 Tape Leaf Sensors..................................................................................... 5-4
5.4 MFU Interlock Sensors............................................................................... 5-8
5.5 Feeder Set Check Sensors........................................................................ 5-9
5.6 MFU Cylinder Sensors ............................................................................... 5-10
5.7 Waste Tape Cutter..................................................................................... 5-11
5.8 Waste Tape Duct Height Adjustment ......................................................... 5-12
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section
FK-9F98-34 XP Series Type II Training Text for Service Engineers
Edition 2.0 XP142E Contents
5.9 Measuring the Vacuum Pressure............................................................... 5-12
Chapter 6 Proper Data Measurements
Section No. .................................................................................................. Page No.
6.1 Parts Camera Setting................................................................................. 6-1
6.2 Parts Camera Center Adjustment .............................................................. 6-1
6.3 Prism Position ............................................................................................ 6-4
6.4 Parts Camera Brightness Adjustment ........................................................ 6-5
6.5 Parts Camera Focus .................................................................................. 6-6
6.6 Parts Camera Resolution Measurement (Standard) .................................. 6-9
6.7 Parts Camera Resolution Measurement (Low Parts)................................. 6-11
6.8 Mark Camera Setting ................................................................................. 6-13
6.9 Mark Camera Focus................................................................................... 6-14
6.10 Mark Camera Brightness ......................................................................... 6-14
6.11 Mark Camera Resolution ......................................................................... 6-15
6.12 Mark Positions and Angle Measurement ................................................. 6-16
6.13 Measuring the Board Origin ..................................................................... 6-17
6.14 Measuring Z0 ........................................................................................... 6-18
6.15 Measuring the Maximum Nozzle Height .................................................. 6-19
6.16 Reset Cylinder.......................................................................................... 6-20
6.17 Measuring the R-Axis Offset .................................................................... 6-21
6.18 MFU Pickup Position................................................................................ 6-22
6.19 Pickup Height........................................................................................... 6-23
6.20 Feeder Indexing ....................................................................................... 6-24
6.21 Retract Position........................................................................................ 6-25
6.22 Parts Reject Position................................................................................ 6-26
6.23 Parts Gage Pickup Positions.................................................................... 6-26
6.24 Matrix Data............................................................................................... 6-27
6.25 Conveyor Width Changer......................................................................... 6-28
Chapter 7 Operation and Accuracy
Section No.................................................................................................... Page No.
7.1 Checking Idle Operation............................................................................. 7-1
7.2 Glass Parts PAM........................................................................................ 7-2
7.2 Reverse PAM ............................................................................................. 7-5
Supplemental Information
XP142E Servo Amp Parameter List
V2.00 Proper Data List
Mechanical Stopper Locations
Fuji Machine Mfg. Co., Ltd. Okazaki.
SMT Equipment Quality Assurance Dept.
CS Section