XP Type II 工程师培训手册 (2.0).pdf.pdf - 第79页

FK-9F98-34 XP T ype II Series T raining T ext for Service Engineers Edition 2.0 XP142E – Chapter 6 Proper Dat a Measurement s Page 20 of 30 6.16 Reset Cylinder 1. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinde…

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FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 19 of 30
6.15 Measuring the Maximum Nozzle Height
1. Equipment: Lever type dial gage (0.01mm).
2. Refer to the piston height measurement results recorded in chapter 3.3, to identify the
highest piston.
3. Move the highest piston to the front of the machine.
4. Set the Q axis pusher to 0 degrees and align the pusher and piston.
5. Set the dial gage on the piston tip.
0.1mm
6. Lower the Z-axis and use the dial indicator to find the point where the pusher and piston
first contact.
7. Raise the Z-axis 0.1mm from this point and select [Maintenance C] – [Proper Data Editor]
– [Nozzle Position] – [Z_NzlPosZH] – [Direct Servo Input] to save the current Z-axis
counter value to proper data.
8. Rotate the Q axis pusher to confirm that at this height there is no interference between
the nozzle pistons and the pusher.
9. Once this proper data item has been input it is safe to use the “Retract Head” command
in the [Production] screen.
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 19 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 20 of 30
6.16 Reset Cylinder
1. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – ON to raise the reset
cylinder.
2. Confirm that the clearance between the reset cylinder and the vacuum/air blow pins is
within the range 0 to 0.50mm. This clearance is non-adjustable, so if outside of the
range, please contact Fuji.
Sensor Adjustment
1. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – OFF to lower the reset
cylinder.
2. Place a 1.0mm feeler gage between the reset cylinder and the vacuum/air blow pins.
3. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – ON to raise the reset
cylinder making sure that the 1.0mm feeler gage remains between the reset cylinder and
the Vacuum/air blow pins. Take care not to trap your fingers when carrying this out.
4. Select [Maintenance A] – [I/O Check] – [X012 ResetCylUpChk] so that the sensor status
can be monitored.
5. Loosen the reset cylinder sensor bracket bolts and lower the sensor until it comes ON,
then raise it until it just comes OFF. Lock the sensor bracket at this position.
6. Lower and then raise the reset cylinder and confirm that with the 1.0mm feeler gage in
place the reset cylinder sensor does not come ON.
7. Remove the 1.0mm feeler gage and raise the reset cylinder, confirm that the reset
cylinder sensor is ON at this position.
Reset
C
y
linde
r
1.0mm feeler gauge
Sensor
turns On
Sensor turns
OFF
Insert the 1.0mm feeler gauge. When the
reset cylinder is up, the upper limit check
sensor should turn Off. And sensor
should turn On when the 1.0mm feeler
gauge is removed.
Reset Cylinder
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 20 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 21 of 30
6.17 Measuring the R-axis Offset
1. Insert 1.3mm nozzles in all 12 nozzle positions on the revolver.
2. Select [Production] – [Nozzle Editor] – and set all nozzle entries to 1.3mm.
3. Inch the Y-axis to the “PrismFront” position.
4. Select [Maintenance A] – [Jog] – [Side1] to activate the side 1 prism light source and
display the parts camera live image.
5. Bring nozzle no.1 to the front of the machine and display the cross hairs.
6. Rotate the R axis until the vertical cross hair is aligned with nozzles 1 and 7, and the
horizontal cross hair is aligned with nozzles 4 and 10.
No.7
No.10 No.4
Nozzle No. 1
7. With the R axis in this position refer to chapter 2.5 “Setting the axis origins” and set the Q
axis so that the pusher is against the nozzle number 1 air blow pin.
8. Select [Maintenance C] – [Stroke Zero Set] and select the R and Q axes then press [Set
the Origin] to set the origin for both axes.
9. Select [Maintenance C] – [R axis offset] – [Start] – [START] to measure the R axis offset.
After the calibration is complete press [OK] to save the results.
10. Select [Maintenance C] – [Proper Data Editor] – [Servo Ofst] – [Target Ofst_R] and
confirm that the results of the measurement have been saved in proper data.
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 21 CS Section