XP Type II 工程师培训手册 (2.0).pdf.pdf - 第207页
FK-9F98-34 XP Series T ype II T raining T ext for Service Engineers Edition 2.0 XP242E – Chapter 8 T ype II MTU Adjustment Page 14 of 18 8.19 Shuttle Clamp Position Check 1. T emporarily set the large block jig (Z9631ADE…
FK-9F98-34 XP Series Type II Training Text for Service Engineers
Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 13 of 18
Measured Value Offset Value
+ 0.04mm 0.00
+ 0.03mm 0.01
+ 0.05mm -0.01
6. Repeat for all remaining slots:
Slot Offset
[11,12] _ElevatorOfst2
[21,22] _ElevatorOfst3
[31,32] _ElevatorOfst4
[41,42] _ElevatorOfst5
[51,52] _ElevatorOfst6
[61,62] _ElevatorOfst7
[71,72] _ElevatorOfst8
[81,82] _ElevatorOfst9
[91,92] _ElevatorOfst10
8.18 Tray Pickup Position Check Sensor Adjustment
1. Put a tray pallet in slot [01,02] and bring it to the tray transference position by selecting
[Manual Operation] – [Tray Operation] – [01,02] – [Move Elevator].
2. Select [Manual Operation] – [Tray Operation] – [Advance Shuttle] – to move the tray
pallet to its forward end.
3. At this position set the height of the tray pickup position check sensor so that there is a
gap of 2.5mm between the top surface of the sensor and the bottom surface of the tray
pallet.
4. Select [Maintenance A] – [I/O Check] – [X039 P.PosTrayDetect] to monitor the sensor
signal. When the sensor is interrupted the I/O is OFF, but the LED is ON.
5. Adjust the position of the sensor in the Y direction so that the LED just comes ON and
then fix it 3mm further in that direction.
6. Check the sensor operation by I/O.
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
8 – 13 CS Section
FK-9F98-34 XP Series Type II Training Text for Service Engineers
Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 14 of 18
8.19 Shuttle Clamp Position Check
1. Temporarily set the large block jig (Z9631ADEPJ8172) in the center of slot [41,42].
2. Move the T-axis so that slot [51,52] moves to the tray transference position.
3. Position the large block jig so that the cut out section hooks over the shuttle clamper as
shown in the photographs below. Make sure that the large block jig is pushed as far
forward as possible so that it is right up against the MTU guide rails:
Z9631ADEPJ8172
4. Under these conditions check that the front and back clearances between the shuttle
clamper and jig are within tolerance as shown in the following diagram:
2.5mm to 3.55mm
2.5mm to 3.55mm
Z9631ADEPJ8172
5. Use a feeler gage jig or similar object to measure the gaps:
3.55 2.5
6. If the clearance is not within tolerance recheck the shuttle clamping position adjustment
(9.16) and the tray catch stopper adjustment (9.23).
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
8 – 14 CS Section
FK-9F98-34 XP Series Type II Training Text for Service Engineers
Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 15 of 18
8.20 Tray Detection Sensor Adjustment
1. Move the T-axis to the “T_TrayOrg” position.
2. Set the tray shutter at position 1.
3. Slide the acrylic jig along the slot [01,02] magazine rail until it contacts the shutter as
shown below:
Acrylic Jig
4mm
5mm
4. Adjust the position of the tray detection sensor so that the sensor beam is in the center of
the cross on the jig.
5. If it is impossible to set the sensor beam in the center of the cross then set it as close as
possible.
8.21 Tray Pickup Position Measurement
1. Set the tray jig (Z9531DEPJ3522) in slot [01,02] and select [Manual Operation] – [Tray
Operation] – [01,02] – [Move Elevator] to bring the jig to the tray origin position.
2. Select [Advance Shuttle] to bring the tray jig to the tray pickup position.
3. Select [Maintenance A] – [I/O Check] – [Y021 NozzleUnhold] – [OFF] and attach the tray
pickup position nozzle jig (Z9731DEPJ3650) to the placing head.
4. Bring the placing head over the tray jig and then press the emergency stop button to cut
the 200V power supply to the servos:
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
8 – 15 CS Section