XP Type II 工程师培训手册 (2.0).pdf.pdf - 第82页

FK-9F98-34 XP T ype II Series T raining T ext for Service Engineers Edition 2.0 XP142E – Chapter 6 Proper Dat a Measurement s Page 23 of 30 6.19 Pickup Height 1. Equipment: pick up height measurement jig with dial gage (…

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FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 22 of 30
6.18 MFU Pickup Position
1. Equipment: pickup position measurement jig.
2. Attach the MFUs to side1 and side2.
3. Mount the pick up position measurement jig at D25 on side1.
4. Bring the R axis counter to 0 so that the nozzle no.1 piston comes to the front of the
machine.
5. Insert a 0.4mm nozzle in the nozzle no.1 piston.
6. Align the 0.4mm nozzle directly above the circular mark on the pick up position
measurement jig.
7. Select [Maintenance C] – [Proper Data Editor] – [Machine Origin] – [X_stage1org] and
[Y_stage1org] – [Direct Servo Input] to save the current X and Y-axis counter values to
proper data.
8. Bring the R axis counter value to 180 degrees and repeat the procedure for the side 2
MFU pick up position [X_stage2org] and [Y_stage2org].
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 22 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 23 of 30
6.19 Pickup Height
1. Equipment: pick up height measurement jig with dial gage (0.005mm). (Z9064AVJ5540).
Nozzle Jig (A5706ASEAJ8100).
2. Place the pick up height measurement jig in slot 25 of the side1 MFU.
3. Remove all nozzles and insert the nozzle jig in nozzle slot no.1.
4. Bring the R axis to 0 and align the Q axis pusher above the nozzle no.1 piston.
5. Bring the nozzle jig above the pick up height measurement jig dial gage and descend the
Z axis until the dial gage indicates a pick up height of 0.650mm (here the dial gage will be
0). Record the Z-axis counter value at this point.
6. Repeat the procedure for all nozzle slots 1 ~ 12 and record the counter values.
7. Subtract 0.25mm (-0.25mm) from each of the counter values recorded in step 6.
8. Input the counter value for nozzle number 1 at [Maintenance C] – [Proper Data Editor] –
[Machine Origin] – [Z_Stage1 Surface].
9. Now it is necessary to input an offset for all the remaining nozzles.
10. To calculate the offset for nozzle number 2 subtract the nozzle number 2 counter value
from the nozzle number 1 counter value. Input the resulting value in [Maintenance C] –
[Proper Data Editor] – [PICKUP_OFFSET] – [Z_Nzl2PickupOfst].
11. Repeat this procedure to input offsets for the remaining nozzles 3 ~ 12.
Side 2
1. Repeat the procedure for the side2 [Z_Stage2 Surface].
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 23 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 24 of 30
6.20 Feeder Indexing
1. Equipment: feeder indexing lever height adjustment jig (Z9913AWPJ9310).
2. The following procedure is the same for both sides of the machine.
Feeder indexing lever height
1. Set the feeder indexing lever height adjustment jig at D25.
3. Return the F and G cams to their upper resting position (the origin position where the F
and G counter values are 0).
4. Bring the feeder indexing lever above the height adjustment jig.
5. Adjust the position of the feeder indexing lever bracket so that the clearance between the
lever and the jig is 0.5mm. Use a feeler gage to set the clearance. Refer to the diagram
below:
0.5mm
A
djust the feeder indexing lever
installation BKT by using these slots.
Top view
(Z9913AWPJ9310)
Make sure these two surfaces
are in contact.
Feeder indexing lever X and Y position
1. Prepare two feeders and set them in D19 and D21 (side2 D79 and D81).
2. Select [Program] – [Editor] – [Part] – and select any part data file.
3. Select [Part Type Edit] – [Template] – and make sure the servo power is ON.
4. Specify [Slot] number 20 and then select [Manual Pickup] – [START] to move the head
and the indexing lever to D20.
5. Press the emergency stop button to cut the 200v power supply to the servos.
6. Push the placing head out of the way along the Y-axis but do not change the position of
the X-axis.
7. Manually descend the feeder indexing lever between the two feeders in slots D19 and
D21.
8. At this position the clearance between the tape feeder indexing arm and the XP indexing
lever should be 0.5 to 1.0mm in the Y direction. Refer to the diagram below and adjust if
necessary.
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 24 CS Section