YRM20_Ope_E.pdf - 第24页

General Contents 5. Conveyor 1-53 5.1 Conveyor unit 1-53 5.2 Sensor layout of conveyor unit 1-55 5.3 Board position in machine by board size 1-57 6. Recognition unit 1-58 6.1 Fiducial, Scan and Side-view camera 1-58 6.2 …

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General Contents
EPKMX-208-0100
General Contents
About this manual
1. Using this manual i
1.1 Contents of each chapter ii
1.2 Page layout iii
Chapter 1 Unit names and functions
1. Machine main unit 1-1
2. Operation panel and data input unit 1-5
2.1 Operation display screen/Operation button 1-6
2.2 Keyboard (option) 1-8
2.3 Other connection ports 1-9
3. Head unit 1-10
3.1 Component pick-and-place head 1-11
3.1.1 RM Head unit 1-11
3.1.2 HM Head unit 1-13
3.2 Nozzle types 1-14
3.3 Nozzle station (option) 1-16
3.3.1 Overview of Nozzle station 1-16
3.3.2 Nozzle holder 1 and 2 1-17
3.3.3 Type A nozzle holder 1-18
3.3.4 Type B nozzle holder 1-19
3.3.5 Attaching/Detaching nozzle holder 1-20
3.4 Blow station 1-22
3.4.1 Shaft-blow function 1-22
3.4.2 Manual nozzle shaft blow procedure 1-23
3.4.3 Automatic nozzle shaft blow procedure 1-28
3.4.4 Shaft blow dump of very small components 1-31
3.5 Vacuum pump ( RM head) 1-32
3.5.1 Vacuum pump (RM head) 1-32
4. Component supply section 1-33
4.1 Machine layout 1-33
4.2 Supplying component tape 1-35
4.2.1 Feeder exchange carriage 1-35
4.2.2 Feeder exchange carriage attaching section of machine 1-38
4.2.3 Attaching/Detaching upper cover 1-41
4.3 One-stop cover (option) 1-45
4.4 Non-stop feeder change 1-46
Feeder removing conditions : 1. Setting "Skip Retry" 1-48
Feeder removing conditions : 2. Pressing [Feeder Remove] button 1-49
Feeder removing conditions : 3. Setting alternative component function 1-50
General Contents
5. Conveyor 1-53
5.1
Conveyor unit 1-53
5.2 Sensor layout of conveyor unit 1-55
5.3 Board position in machine by board size 1-57
6. Recognition unit 1-58
6.1 Fiducial, Scan and Side-view camera 1-58
6.2 Side-view function (Scan camera / Side-view camera) 1-60
6.3 Multi-view cameras 1-61
7. Axis configuration 1-62
7.1 Head unit axis configuration 1-62
7.1.1 RM head unit 1-62
7.1.2 HM head unit 1-63
7.2 Main axis and conveyor axis configuration 1-64
Chapter 2 Basic operation
1. Before operation 2-1
1.1 Canceling emergency stop 2-1
1.2 Clearing an error 2-2
1.3 Typical errors and troubleshooting 2-3
1.4 Switching the display language 2-8
2. Operation screen and buttons 2-10
2.1 Basic configuration of operation screen 2-10
2.2 Setup screen 2-15
2.3 Unit screen 2-17
3. Displaying the production monitors 2-25
3.1 Production 2-25
3.2 Main 2-27
3.3 Vision 2-29
3.4 Alignment 2-32
3.5 Retry 2-33
3.6 Fiducial 2-34
3.7 Badmark 2-35
3.8 Pick Pos. (Pickup position offset) 2-36
3.9 Pick Rate Warning 2-38
3.10 Schedule task 2-42
3.11 Nozzle health check 2-44
3.12 Gap of pick-up position 2-46
General Contents
4. Preparing component tape 2-47
4.1 Tape feeders 2-47
4.1.1 Setting component tape on the feeder 2-47
4.1.2 Setting feeders on the feeder exchange carriage 2-57
4.1.3 Attaching the feeder exchange carriage on the mounter 2-61
4.1.4 Setting board data of component tape 2-64
4.1.5 Disposing of used cover tape and carrier tape 2-66
4.1.6 Detaching the feeder exchange carriage 2-69
4.1.7 Detaching feeder from the feeder exchange carriage 2-71
4.1.8 Detaching component tape from feeder 2-72
4.2 SS Feeder 2-75
4.2.1 Setting SS feeder on the feeder exchange carriage 2-76
4.2.2 Attaching the feeder exchange carriage on the mounter 2-78
4.2.3 Detaching the feeder exchange carriage from mounter 2-80
4.2.4 Detaching SS feeder from carriage 2-82
Chapter 3 Flow from starting up machine to production
1.
Flow from starting up machine to production 3-1
1.1 Pre-operation check 3-2
1.2 Starting the machine 3-3
1.3 Selecting the operator 3-5
1.4 Warming up the machine 3-7
1.5 Selecting the board data 3-9
1.6 Conveyor unit setup 3-10
1.6.1 Laying out push-up pins 3-11
1.6.2 Adjusting board hold plate position 3-15
1.6.3 Checking condition of clamping board 3-19
1.7 Preparing component tape (Tape feeder) 3-21
1.8 Confirming nozzles 3-22
1.9 Starting production 3-26
1.10 Ending production 3-27
1.11 Powering off the machine 3-28
1.12 Resuming operation from the stopped point 3-30
Appendix
A1. Specifications A-1
A2. YAMAHA Service website for user A-2
Index