KE-2070_80_80R使用说明书（管理员）.pdf - 第11页
操作手册 II 目录 4-6-2-4 VCS 摄像机偏 差 ········ ·················· ············ ············· ············· ············ ····· 4-104 4-6-2-5 真空校准 ·············· ············ ············ ·············· ·················· ······…
操作手册 II 目录
4-2-2-2 生产（显示） ························································································ 4-35
4-2-2-3 设置生产功能选项 ················································································· 4-37
4-2-2-4 设置生产的功能 2 选项·········································································· 4-39
4-2-2-5 生产时的暂停选项设置·········································································· 4-41
4-2-2-6 生产时的检查选项设置·········································································· 4-43
4-2-2-7 设置使用单元选项 ················································································· 4-44
4-2-2-8 产的功能 3 选项的设置·········································································· 4-46
4-2-2-9 设置生产暂停 2 的选项·········································································· 4-47
4-3 设备运行信息··········································································································· 4-48
4-4 机器设置·················································································································· 4-49
4-4-1 概要················································································································ 4-49
4-4-2 机器设置的启动与退出 ··················································································· 4-51
4-4-2-1 机器设置的启动····················································································· 4-51
4-4-2-2 退出机器设置 ························································································ 4-52
4-4-3 文件················································································································ 4-53
4-4-3-1 已注册的吸嘴一览表 ············································································· 4-53
4-4-3-2 读取吸嘴数据 ························································································ 4-53
4-4-4 设置各组········································································································· 4-54
4-4-4-1ATC 吸嘴配置 ······················································································· 4-54
4-4-4-2 无吸嘴真空值 ························································································ 4-59
4-4-4-3 基准针的位置 ························································································ 4-60
4-4-4-4 外形基准位置 ························································································ 4-61
4-4-4-5MTC 滑梭吸取位置 ··············································································· 4-62
4-4-4-6MTS 装配位置偏差················································································ 4-63
4-4-4-7 元件废弃位置 ························································································ 4-65
4-4-4-8IC 回收带位置 ······················································································· 4-66
4-4-4-9 贴片头（Head）待命位置····································································· 4-67
4-4-4-10 使用单元 ····························································································· 4-68
4-4-4-11 在线连接 ····························································································· 4-77
4-4-4-12 基板传送 ····························································································· 4-78
4-4-4-13 信号灯································································································· 4-80
4-4-4-14 坏板标记传感器示教 ··········································································· 4-81
4-4-4-15 共面检测 ····························································································· 4-83
4-4-4-16VCS 脏污检查 ····················································································· 4-84
4-4-4-17 设置检查校准块标记脏污 ···································································· 4-85
4-4-4-18 激光面接触检查··················································································· 4-86
4-4-4-19 基板二次元代码位置设置 ···································································· 4-90
4-4-4-20
・
吸取 贴片监视基板条形码识别设置 ·················································· 4-93
4-4-4-21 吸取/贴片监视网络的设定 ··································································· 4-93
4-4-5 机器设置········································································································· 4-94
4-5 手动控制·················································································································· 4-95
4-5-1 概要················································································································ 4-95
4-5-2 手动控制的起动与结束 ··················································································· 4-96
4-5-2-1 手动控制的启动····················································································· 4-96
4-5-2-2 退出手动控制 ························································································ 4-96
4-5-3 贴片头控制菜单······························································································ 4-97
4-5-4 激光图像显示 ································································································· 4-97
4-6 自动校准·················································································································· 4-99
4-6-1 概要················································································································ 4-99
4-6-2 设置组 ·········································································································· 4-100
4-6-2-1 激光传感器高度··················································································· 4-100
4-6-2-2 吸嘴旋转中心 ······················································································ 4-101
4-6-2-3 贴片头偏差·························································································· 4-102
操作手册 II 目录
4-6-2-4VCS 摄像机偏差 ················································································· 4-104
4-6-2-5 真空校准 ····························································································· 4-105
4-6-2-6FCS（选购件）··················································································· 4-105
4-7 其它 ······················································································································· 4-106
4-7-1 记录工具（Log Tool） ················································································· 4-106
4-7-1-1 记录工具 ····························································································· 4-106
4-7-2 自动取得记录功能 ························································································ 4-107
4-7-2-1 取得出错的自动记录 ··········································································· 4-107
4-7-2-2 取得停机前的生产自动记录································································· 4-108
4-7-3 停电对策······································································································· 4-109
4-7-3-1UPS（Uninterruptible Power Supplies、不间断电源装置、选项）····· 4-109
4-7-3-2 停电时的处理 ······················································································ 4-109
4-7-3-3 停电后的恢复措施（接通电源）·························································· 4-111
第 5 章 维护··········································································································· 5-1
5-1 日常检查项目一览······································································································ 5-1
5-2 各部分的检查············································································································· 5-2
5-2-1 气压·················································································································· 5-2
5-2-2 选项过滤器 ······································································································· 5-3
5-2-3 管道及接头 ······································································································· 5-4
5-2-4 各单元汽缸 ······································································································· 5-4
5-2-5 空气过滤器（LNC60、IC 头共通）·································································· 5-7
5-2-6 传送带 ·············································································································· 5-8
5-2-7 传送滑轮··········································································································· 5-9
5-2-8 气弹簧 ·············································································································· 5-9
5-2-9 挡片················································································································ 5-10
5-2-10 电缆、插头 ··································································································· 5-11
5-2-11真空泵（选购项） ························································································ 5-12
5-3 清扫 ························································································································· 5-17
5-3-1XY 轴直动单元 ······························································································· 5-17
5-3-2 各种传送传感器······························································································ 5-18
5-3-3CAL 块 ··········································································································· 5-18
5-3-4 激光校准传感器（LNC60/FMLA） ································································· 5-19
5-3-5EPV61/62（吸取·贴片监视 选购项） ························································ 5-21
5-3-6VCS 单元 ······································································································· 5-22
5-3-7 吸嘴················································································································ 5-23
5-3-8 吸嘴外圈········································································································· 5-25
5-3-9ATC 单元········································································································ 5-26
5-3-10 送料器台架 ··································································································· 5-26
5-3-11 统一更换台车（选购项）··············································································
5-27
5-3-12CVS（元件检验系统）（选购项） ······························································· 5-28
5-3-13OCC（偏光滤光片） ···················································································· 5-29
5-3-14 共面性传感器（选购项）·············································································· 5-29
5-3-15 负荷控制单元（选购项）·············································································· 5-30
5-3-16 风扇马达······································································································· 5-31
5-4 注油 ························································································································· 5-32
5-4-1XY 轴直动单元 ······························································································· 5-32
5-4-2 传送螺旋轴（轴） ·························································································· 5-33
5-4-3 传送导轴········································································································· 5-33
5-4-4 基板挡块部 ····································································································· 5-33
5-4-5 滚珠丝杠和花键轴（贴片头部）····································································· 5-34
5-4-6 支撑台 ············································································································ 5-35
5-4-7 统一更换台（选购项） ··················································································· 5-35
操作手册 II 目录
5-5 更换 UPS 蓄电池 ····································································································· 5-36
5-5-1 拆卸 UPS ······································································································· 5-36
5-5-2 更换蓄电池 ····································································································· 5-37
5-5-3 使用过的电池的处理······················································································· 5-38
5-6 消耗品一览表··········································································································· 5-39
5-7 推荐定期更换用的零部件························································································· 5-40
第 6 章 操作故障的排除方法·················································································· 6-1
6-1 贴片偏移···················································································································· 6-1
6-1-1 整个基板发生贴片偏移（每个基板都反复出现）·············································· 6-1
6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2
6-1-3 使基板的一部分发生贴片偏移 ·········································································· 6-3
6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4
6-1-5 贴片角度偏差 ··································································································· 6-5
6-2 元件吸取错误············································································································· 6-6
6-3 激光识别（元件识别）错误 ······················································································· 6-7
6-4 吸嘴装卸错误············································································································· 6-7
6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8
6-6 图像识别错误············································································································· 6-9
6-7 其它错误·················································································································· 6-10